Abstract:
To move or remove a workpiece from a worktable, as for example a finished workpiece from a work station, an elongate conveyer member, once it has been positioned so that at least a portion thereof is superposed over the finished workpiece, is lowered to contact at least one portion of the finished workpiece. Upon contact, the conveyer member is activated to convey the workpiece away from the work station, and if desired, automatically convey the workpiece to a storage bin or pallet.
Abstract:
An automatic sheet metal machining center has a frame, a work table attached immobile to it, a first carriage movable with regard to the frame, a second carriage attached to the first carriage and movable in a direction perpendicular to the path of the first carriage, and a stop pin in the frame. The stop pin is immobile in the directions of the paths of the carriages and is movable to upper and lower positions in a direction perpendicular to the plane of the work table. The position of a work piece, after having been placed on the work table, is determined in relation to the direction of the path of the second carriage, which has clamps for grasping the workpiece. The clamps are movable in the direction of the path of the second carriage and lockable thereto. According to a preprepared program, the respective positions of the clamps, with regard to the second carriage for grasping the workpiece, are automatically recognized and locked onto the second carriage with the aid of the stop pin.
Abstract:
To determine whether a tool may be used successfully to fabricate a worksheet in a sheet fabrication machine, data relating to all tools that may be used for the machine as provided by the manufacturers of those tools are stored in a tool database. Dimensional data and characteristics of the worksheets that may be used by the machine are stored in a worksheet database. When a given worksheet is to be fabricated, a determination is made on whether a tool is usable for fabricating that worksheet without causing possible damage to the worksheet, the tool and its die, and/or the machine. The grind life remaining for the tool is used to determine whether the proper clearance between the tool and its die is obtainable by using the tool on the given worksheet. If it is determined that the tool is not useable for a given worksheet, the tool is flagged and reserved for use on worksheets that have a material thickness that is thinner than that of the given worksheet. An appropriate tool that does provide the proper clearance and has the appropriate grind life remaining is then selected for working on the given worksheet.
Abstract:
The present invention relates to a system and method therefor of sorting and unloading various pieces cut from sheet blanks which have different dimensions in a sheet metal fabricating environment. To achieve this end, prior to the production run, the various program routines whose operations for effecting the cutting of the sheet blanks are retrieved and the data relevant to the to be cut pieces are grouped and analyzed so that pieces of different dimensions cut in accordance with the different program routines are respectively allocated to the corresponding sorting addresses for unloading. Accordingly, different pieces with the same dimension cut from different program routines during the same production run are unloaded to the same location of the unloader area. Optimization of the unloading process and optimal utilization of the available loading space are thereby achieved.
Abstract:
To improve the speed with which a worksheet is positioned in a press brake, and to further eliminate the need for conventional moving back gauge systems, the present invention replaces the conventional back gauge mechanical system with sensors that non-contactedly determine the positioning of the worksheet, with reference to the bending tools. The thus sensed worksheet position is compared with the desired worksheet location preprogrammed into the CNC controller. Any deviation between the sensed, or the actual worksheet position, with the desired worksheet position for each bend of the worksheet is compensated by further moving the worksheet, until there no longer is any discrepancy between the actual and the preprogrammed desired locations.
Abstract:
To roll form a worksheet by a turret punch press, at least one pair of coacting tools are mounted to the opposed turrets so that when those tools are rotated to the work location, they could be driven to a predetermined relative distance towards each other to make contact with the workpiece. The depth of the formed shape is determined by the relative distance the coacting tools are driven towards each other. By moving the worksheet at the same time that the coacting tools are making contact with the worksheet, roll forming of the worksheet is effected. By providing the coacting tools in the opposing indexing stations and synchronously rotating those stations, a complex pattern can be roll formed on a worksheet. For those patterns that have different depths, the instant invention turret punch press can either continuously adjust the relative distance between the tools as the worksheet is being moved to effect the different depths, or use different sets of tools that, when moved to the appropriate relative distance, can actually effect different depths on the worksheets. Alternatively, a number of passes can be effected on the worksheet by the same set of tools, with the tools being readjusted to form a given depth for each of the various passes. Another embodiment of the instant invention utilizes a pair of tool units each of which includes a plurality of in alignment tools that can coactingly rotate along the opposed surfaces of the worksheet to effect roll forming.
Abstract:
To eliminate the need for manually measuring the length of a punch to provide compensation for any shortening of its length in a punch press, a sensor probe is provided at a predetermined height from the punch so that as the punch is driven by its driving ram, it makes contact with the probe. As soon as contact is made between the punch and the probe, the movement of the ram is stopped and its relative position is recorded and compared with a theoretical ram start position for driving, for example, a brand new punch. The difference between the theoretical ram start position and the thus measured position is provided as an offset to reposition the ram so that the wear of the punch is compensated.