Abstract:
Apparatus for reducing air mass flow through the compressor in a single shaft gas turbine engine having an extended operating range including part load conditions, to provide low emissions combustion. The apparatus includes one or more nozzles positioned for injecting compressed air into the inlet region of the compressor. The nozzles are oriented to direct the compressed air tangentially to, and in the same angular direction as, the direction of rotation to create a swirl in the inlet air flow to the compressor inducer. The apparatus also includes conduits in flow communication between the compressor diffuser and the nozzles, one or more valves operatively connected to control the flow of compressed air from the diffuser to the nozzles, and a controller operatively connected to the valves to cause compressed air flow to the nozzles during operation at part load conditions.
Abstract:
Apparatus for channeling combustion gases to a turbine in a gas turbine engine. The engine has a compressor for providing compressed air, a combustor for combusting fuel with the compressed air to provide combustion gases, and a radial inflow turbine having an inlet configured to receive the combustion gases. The turbine is rotatable about an axis for expanding the combustion gases to produce work. The apparatus includes a subassembly of plurality of nozzle guide vanes fixed between a pair of spaced apart, ring-shaped sidewalls. A pair of spaced apart supports is configured to position the subassembly therebetween, concentric with the axis, and adjacent the turbine inlet. The apparatus further includes a plurality of bolt assemblies extending axially through the pair of supports, apertures in the sidewalls, and holes in the guide vanes. The sidewall apertures and guide vane holes each have an internal dimension in the radial direction sized and configured to accommodate thermal expansion and/or contraction sliding radial movement of the subassembly relative to the supports.
Abstract:
A compact, single shaft gas turbine gas generator uses a high pressure ratio dual-entry single stage centrifugal compressor, can combustors, and a radial inflow turbine with the compressor configured to achieve an overall pressure ratio of about 12:1 or greater and Mach Numbers less than or equal to about 1.4. The radial inflow turbine is configured to provide an expansion ratio of about 4:1 to about 5:1, to provide partially expanded combustion gases to a free-power turbine or an expansion nozzle, in a work-producing engine configuration. A ball bearing assembly in front of the compressor is used in conjunction with a thrust piston assembly to take up turbine thrust load, while a radial tilt pad bearing assembly is used in front of the turbine. A collector with scroll-shaped sector portions collects compressed air from an annular vaned diffuser, and respective crossover ducts channel the collected diffused compressed air from each sector portion to a plenum feeding can combustors. Bleed systems at each compressor inlet provide increased diffuser stability margins. Gas turbine engines configured with the above gas generator may provide 30% thermal efficiency or more in a rated power range of about 4 Mw or less.
Abstract:
An annular combustor system has an annular housing defining a single stage combustor, an external fuel/air premixer system to provide a preselected, nominally constant lean fuel/air ratio mixture for introduction to the combustion zone of the annular housing. Compressed air conduits channel a portion of the total compressed air flow to the premixer and the remainder to the dilution zone of the combustor. Convection cooling of the annular housing and the turbine shroud is accomplished using essentially the remainder portion of the compressed air without diluting the fuel air ratio in the combustion zone. The premixer includes a venturi, and a fuel nozzle for spraying fuel into the venturi inlet along the venturi axis to provide admission of the fully premixed fuel/air mixture. The venturi includes a perforated flow-smoothing and premixing initiating member surrounding both the venturi inlet and the fuel nozzle exit which is spaced from the venturi inlet to prevent impingement of the liquid fuel spray on the venturi walls and augment vaporization of liquid fuels.
Abstract:
An air valve assembly for use with a premixer for a gas turbine engine module. The air valve assembly includes a valve disk and a support plate having a valve aperture in which the valve disk is disposed for rotation, the support plate having aligned first and second shaft apertures through opposing support plate ends that define an axis of rotation of the valve disk. The assembly also has a first shaft having one end section rotatably supported in the first aperture and having another end section connected to the valve disk; a second shaft having one end section rotatably supported in and extending through the second shaft aperture and with a bearing end terminating outside the support plate, and also having another end section connected to the valve disk. The assembly further includes an actuator shaft having an engagement end in axial abutting contact with the second shaft bearing end; and a coupling interconnecting the second shaft and the actuator shaft for transmitting precise rotary motion therebetween, the coupling having high torsional rigidity and low axial rigidity. The assembly still further has a coupling housing surrounding the coupling, the second shaft bearing end, and the actuator shaft engagement end, and having an actuator shaft aperture through which the actuator shaft extends, and a seal disposed between the actuator shaft engagement end and the housing for preventing air flow past the actuator shaft through the actuator shaft aperture.
Abstract:
A low emissions combustor system for a gas turbine includes a combustion chamber liner defining a combustion space for combusting a homogeneous fuel and compressed air mixture received through an inlet to produce combustion gases for delivery to the turbine through a liner exit. The liner has both principal dilution ports and secondary dilution ports adjacent and upstream of the liner exit, and a premixer assembly operatively connected to the liner for providing the fuel/air mixture. The premixer assembly includes an air valve for controlling the fuel/air ratio of the mixture. The combustor system also includes a compressed air supply plenum upstream of, and in flow communication with, the air valve. A shroud partly surrounds the liner and provides a cooling channel between the plenum and the principal dilution ports. The combustor system still further includes a bypass channel between the plenum and the secondary dilution ports, and a bypass valve operatively positioned to control flow from the plenum through the bypass channel. Alternatively, a single valve may be employed for regulating the flow of compressed air into the compressed air supply chamber and the bypass channel in lieu of an air valve and bypass valve, which combines their functions. Also, the liner can include an annular ridge extending into the combustion space for increasing residence time of the fuel/air mixture and combustion gases in the combustion space.
Abstract:
A generally annular combustor system has a chamber with an annular chamber portion and a plurality of can-like chamber portions protruding from the annular chamber portion. An external fuel/air premixer is associated with each can chamber portion to provide a mixture with a desired (generally lean) fuel/air ratio tangentially through the can sidewall. A first portion of the total compressed air flows to the premixers, a second portion enters the combustion chamber through ports which, for can chamber volumes sufficient for complete combustion, can be located in the can chamber portion proximate the connection between the can portion and the annular portion. The premixer associated with each can chamber portion preferably includes a venturi and a fuel nozzle for spraying liquid fuel or gas into the venturi inlet to provide a fully premixed fuel/air mixture. An auxiliary fuel nozzle can be positioned in the annular portion for selectively supplying fuel for reheat of the combustion gases, using the dilution air, to maintain combustor outlet temperature. The annular chamber portion advantageously can be nested between the compressor and turbine components of large axial flow-type gas turbines in retrofit applications.
Abstract:
A generally annular combustor system has a combustion chamber with an annular chamber portion and a plurality of can-like chamber portions protruding tangentially from the annular chamber portion, the portions collectively defining a single stage combustor. An external fuel/air premixer is associated with each can chamber portion to provide a preselected, nominally constant, lean fuel/air ratio mixture. A portion of the total compressed air flows to the premixers and the remaining portion is ducted to convection cooling passageways and finally admitted as dilution air proximate the exit of the annular chamber portion. When the fuel/power setting is changed, the combustion air flow is automatically set by varying the position of air valves associated with each premixer to achieve the desired combustible mass flow. In one embodiment, the air valve controls the dilution air flow rate from the plenum region and thus, indirectly, the combustion air flow rate. In an alternative embodiment, the air valve controls the combustion air to the premixers directly. Each premixer includes a venturi and a fuel nozzle for spraying liquid fuel or gas into the venturi inlet along the venturi axis to provide the fully premixed fuel/air mixture. The annular chamber portion advantageously can be nested between the compressor and turbine components of large axial-type flow gas turbines.
Abstract:
A compact, highly efficient single spool gas turbine gas generator uses a double-entry centrifugal first stage compressor, a single-entry centrifugal second stage compressor, and a radial inflow turbine to achieve an overall pressure ratio of greater than 15:1. The first stage pressure ratio is more than twice the second stage pressure ratio, and the first stage entrance Mach numbers are greater than about 1.4. The specific speed of each the compressors ranges from 0.65 to 0.85, and of the turbine from 0.50 to 0.75.