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公开(公告)号:US11371440B2
公开(公告)日:2022-06-28
申请号:US17197311
申请日:2021-03-10
Applicant: ROLLS-ROYCE PLC
Inventor: Mark Spruce
Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
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公开(公告)号:US11143112B2
公开(公告)日:2021-10-12
申请号:US17119379
申请日:2020-12-11
Applicant: ROLLS-ROYCE PLC
Inventor: Mark Spruce
Abstract: An engine for an aircraft comprises an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.
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公开(公告)号:US11022044B1
公开(公告)日:2021-06-01
申请号:US16820903
申请日:2020-03-17
Applicant: ROLLS-ROYCE plc
Inventor: Mark Spruce
IPC: F16H57/08 , F02C7/36 , F02K3/06 , F16H57/025 , F16H57/02
Abstract: A gas turbine engine including: an engine core including turbine, compressor, and core shaft connecting the turbine to the compressor; a fan; an epicyclic gearbox that: (i) receives input from the core shaft to drive the fan at a lower rotational speed than the core shaft, and (ii) includes a sun gear, ring gear, planet carrier, and planet gears; and a gearbox support. The gearbox has a cross sectional area greater than or equal to 2.4×10−1 m2. A first gearbox support strength ratio of: torsional strength of gearbox support radial bending stiffness of gearbox support × cross sectional area of gearbox is greater than or equal to 7.0×10−3; and/or a second gearbox support strength ratio of: torsional strength of gearbox support tilt stiffness of gearbox support × planet gear spacing angle ( β ) is greater than or equal to 1.0×10−1, where the angle (β) is 2π/N, and N is the number of planet gears.
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公开(公告)号:US10851715B1
公开(公告)日:2020-12-01
申请号:US16821227
申请日:2020-03-17
Applicant: ROLLS-ROYCE plc
Inventor: Mark Spruce
Abstract: A gas turbine engine for an aircraft including: an engine core including a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan including a plurality of fan blades; a gearbox that receives an input from the core shaft and outputs drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft; and a fan shaft mounting structure arranged to mount the fan shaft within the engine, the fan shaft mounting structure including at least two supporting bearings connected to the fan shaft. A fan-gearbox axial distance is defined as the axial distance between the output of the gearbox and the fan axial centreline, the fan-gearbox axial distance being greater than or equal to 0.35 m.
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公开(公告)号:US10767755B2
公开(公告)日:2020-09-08
申请号:US16198327
申请日:2018-11-21
Applicant: Rolls-Royce Deutschland Ltd & Co KG , Rolls-Royce plc
Inventor: Michael Nique , Paul Gorenz , Christopher Campbell , Frank Wagner , Mark Spruce , Daren Ashmore
Abstract: A planetary gearing includes a sun gear rotating about a rotation axis and driven by a sun shaft; planet gears driven by the sun gear; a ring gear engaging the planet gears; and a plurality of planet pins that respectively include an outer-side abutment surface having an axially forward end and an axially rearward end. Respectively, one planet pin is arranged inside a planet gear, and the planet pin and the planet gear form a lubricated journal bearing. At an axially forward face side and/or axially rearward face side, each planet gear forms a recess that extends inside the planet gear starting from the face side. The planet pins respectively form a crowning at their abutment surface such that their outer diameter decreases from a maximum outer diameter towards at least one axial end of the abutment surface, and has a minimum at the axial end.
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公开(公告)号:US12221929B2
公开(公告)日:2025-02-11
申请号:US18237580
申请日:2023-08-24
Applicant: ROLLS-ROYCE plc
Inventor: Mark Spruce
IPC: F02C7/36 , B64D27/10 , B64D35/02 , F01D5/02 , F01D15/12 , F16C1/02 , F16C1/08 , F16C3/02 , F16H1/28 , F16H1/32 , F16H57/02
Abstract: A gas turbine engine for an aircraft includes an engine core with a turbine, a compressor, and a core shaft connecting the turbine and compressor; a fan upstream of the engine core including a plurality of fan blades; and a gearbox that receives an input from a gearbox input shaft portion of the core shaft and outputs drive to a fan shaft so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox including a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon, and wherein the sun gear receives input from the core shaft. At cruise conditions the product of the torque on the core shaft and radial bending stiffness or tilt stiffness of the gearbox input shaft portion is within a specified range.
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公开(公告)号:US12065975B2
公开(公告)日:2024-08-20
申请号:US18130225
申请日:2023-04-03
Applicant: ROLLS-ROYCE plc
Inventor: Mark Spruce
CPC classification number: F02C7/36 , F16H57/082 , F05D2200/14 , F05D2220/323 , F05D2260/40311 , F05D2300/501 , F16H2057/02043
Abstract: An engine for an aircraft includes an engine core having a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan having a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.
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公开(公告)号:US11898498B2
公开(公告)日:2024-02-13
申请号:US17603218
申请日:2020-04-27
Applicant: Rolls-Royce Deutschland Ltd & Co KG , Rolls-Royce plc
Inventor: Greg Blake , Lucia Ciciriello , Mark Spruce , Matthew Wilson
CPC classification number: F02C7/36 , F02C7/06 , F02C9/00 , F05D2260/40311 , F05D2260/96 , F05D2270/02 , F05D2270/304 , F05D2270/334
Abstract: Embodiments of the invention are shown in the figures, where a method for manufacturing a gearbox, the method comprising: providing a predefined interval around an integer; providing a gearbox setup; determining a speed ratio of at least two components of the gearbox setup; comparing the speed ratio with the predefined interval around the integer; and manufacturing a gearbox in accordance with the gearbox setup in dependence on the comparison.
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公开(公告)号:US11739660B2
公开(公告)日:2023-08-29
申请号:US17863836
申请日:2022-07-13
Applicant: ROLLS-ROYCE PLC
Inventor: Mark Spruce
CPC classification number: F01D25/18 , F01D25/166 , F02C3/113 , F02C7/06 , F02C7/36 , F02K3/06 , F16H57/0469 , F16H57/0479 , F05D2220/323 , F05D2220/36 , F05D2260/40311 , F16H2057/085
Abstract: Gearboxes for aircraft gas turbine engines, in particular to arrangements for journal bearings such gearboxes, and to related methods of operating such gearboxes and gas turbine engines. Example embodiments include a gearbox for an aircraft gas turbine engine, the gearbox including: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
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公开(公告)号:US11692492B2
公开(公告)日:2023-07-04
申请号:US17473181
申请日:2021-09-13
Applicant: ROLLS-ROYCE plc
Inventor: Mark Spruce
CPC classification number: F02C7/36 , F02C7/06 , F05D2220/323 , F05D2240/50 , F05D2260/40311 , F05D2260/98
Abstract: The present disclosure relates to gearboxes for aircraft gas turbine engines, in particular to arrangements for journal bearings such gearboxes, and to related methods of operating such gearboxes and gas turbine engines. Example embodiments include a gearbox for an aircraft gas turbine engine, the gearbox comprising: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
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