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公开(公告)号：US08440935B2
公开(公告)日：2013-05-14
申请号：US12066736
申请日：2007-07-20
申请人： Atsuhiro Kawamoto , Kei Aimi , Yasushi Mukai , Yukinori Hirota
发明人： Atsuhiro Kawamoto , Kei Aimi , Yasushi Mukai , Yukinori Hirota
IPC分类号： B23K9/10
CPC分类号： B23K9/167 , B23K9/0953 , B23K9/124 , B23K9/126
摘要： A welding control unit has a common power section for detecting contact of a welding material and for welding. A material contact detector for detecting contact of the welding material and a workpiece, and a power controller are built in the welding control unit. This stabilizes a bead shape in starting welding. The number of components can also be reduced, resulting in more inexpensive equipment. In addition, only a space for installing the welding control unit is needed without any additional space.
摘要翻译： 焊接控制单元具有用于检测焊接材料的接触和焊接的公共功率部。 用于检测焊接材料和工件的接触的材料接触检测器以及功率控制器被内置在焊接控制单元中。 这在起动焊接时稳定了焊道的形状。 组件的数量也可以减少，导致更便宜的设备。 此外，只需要安装焊接控制单元的空间，而不需要额外的空间。
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公开(公告)号：US20120145691A1
公开(公告)日：2012-06-14
申请号：US13063815
申请日：2010-07-12
申请人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
发明人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
IPC分类号： B23K9/10
CPC分类号： B23K9/073 , B23K9/0732 , B23K9/091 , B23K9/0956 , B23K9/124
摘要： An arc welding method of the present invention controls a short-circuit current increasing gradient (di/dt), an inflection point at which the short-circuit current increasing gradient (di/dt) changes, the current in a peak period and in a base period, and the time of the peak period in accordance with a difference between a set voltage and an output voltage. This allows the output voltage to be matched with the set voltage, and stabilizes the arc. Thereby, a stable arc welding method can be implemented, even as a method for outputting a welding current based on a welding voltage.
摘要翻译： 本发明的电弧焊接方法控制短路电流增加梯度（di / dt），短路电流增加梯度（di / dt）变化的拐点，高峰期的电流和 基准周期，以及根据设定电压和输出电压之间的差的峰值期间的时间。 这允许输出电压与设定电压匹配，并稳定电弧。 因此，即使作为基于焊接电压输出焊接电流的方法，也可以实现稳定的电弧焊接方法。
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公开(公告)号：US20120111842A1
公开(公告)日：2012-05-10
申请号：US13143273
申请日：2010-07-16
申请人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
发明人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
摘要： An arc welding method relates to consumable electrode arc welding in which a welding wire feeding rate suitable for a welding current is determined as an average feeding rate, and the short circuit state and the arc generation state are alternately generated by changing the wire feeding periodically and repeatedly between the forward feeding and the reverse feeding. The method offers arc welding with the average feeding rate according to a welding current, a predetermined frequency, and a predetermined velocity amplitude. In the method, at least any one of the frequency and the velocity amplitude is set to a value suitable for the welding current.
摘要翻译： 电弧焊接方法涉及消费电极电弧焊，其中适合于焊接电流的焊丝进给速率被确定为平均进给速率，并且通过周期性地改变焊丝交替地产生短路状态和电弧产生状态， 反向进料和反向进料之间反复进行。 该方法根据焊接电流，预定频率和预定的速度振幅提供具有平均馈送速率的电弧焊接。 在该方法中，将频率和速度振幅中的至少任一个设定为适合焊接电流的值。
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公开(公告)号：US20090152252A1
公开(公告)日：2009-06-18
申请号：US10582085
申请日：2005-11-14
申请人： Atsuhiro Kawamoto , Yasushi Mukai , Masaru Kowa
发明人： Atsuhiro Kawamoto , Yasushi Mukai , Masaru Kowa
IPC分类号： B23K9/10
CPC分类号： B23K9/092
摘要： Disclosed here is a pulse welding control method and a pulse arc welding device capable of improving arc stability, and decreasing the amount of spatters. The structure contains arc short-circuit judging section (13) for judging a welding state; setting section (21) for defining parameters used for a short-circuit period and an arc period; secondary control section (25); and driving section (18). Secondary control section (25) sharply decreases welding current on detecting a moment when the tip of a wire has a neck just before recovery from the short circuit, according to at least any one of outputs from a welding current value detector, a welding voltage value detector, and the setting section. Driving section (18) selects from outputs of a pulse-waveform circuit section and a dip-waveform circuit section according to the signal from the setting section and the output from the arc short-circuit section, and outputs the selected data to a switching element.
摘要翻译： 这里公开了能够提高电弧稳定性和减少飞溅量的脉冲焊接控制方法和脉冲电弧焊接装置。 该结构包括用于判断焊接状态的电弧短路判断部（13） 设置部分（21），用于定义用于短路周期和电弧周期的参数; 二级控制部（25）; 和驱动部（18）。 根据焊接电流值检测器的输出中的至少任一个，焊接电压值（25）中的至少任一个，二次侧控制部（25）在从短路恢复之前检测线的尖端具有颈部的时刻急剧减小焊接电流 检测器和设置部分。 驱动部（18）根据来自设定部的信号和电弧短路部的输出，从脉冲波形电路部和dip波形电路部的输出中进行选择，并将选择的数据输出到开关元件 。
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公开(公告)号：US20070034617A1
公开(公告)日：2007-02-15
申请号：US10568990
申请日：2005-06-21
IPC分类号： B23K9/10
CPC分类号： H05K7/20909 , B23K9/325
摘要： In the conventional arc welding control unit, since the air of the outside of the equipment is applied directly to the whole of the main semiconductor for cooling, there is found a problem that dust, welding fumes and the like can accumulate on or adhere to the conductive portions of the inside of the equipment, which takes time for maintenance of the equipment. To solve this, according to the invention, there is provided an arc welding control unit having a heat radiating unit built in the box body thereof for discharging the air heated by a heat generating first electrical element to the outside. The heat radiating unit has a tunnel-type shape including an outer peripheral portion for defining a cavity portion allowing the air to flow therethrough, whereby dust, welding fumes and the like can be prevented from accumulating on or adhering to the conductive portions of the inside of the equipment.
摘要翻译： 在传统的电弧焊接控制单元中，由于设备外部的空气直接施加到整个主半导体进行冷却，因此存在灰尘，焊接烟雾等可能积聚在或附着于 设备内部的导电部分，这需要维护设备的时间。 为了解决这个问题，根据本发明，提供了一种电弧焊接控制单元，其具有内置在其箱体中的用于将由发热第一电气元件加热的空气排放到外部的散热单元。 散热单元具有隧道式形状，其包括用于限定空气流过其中的空腔部分的外周部分，由此可以防止灰尘，焊接烟雾等积聚在内部或其内部的导电部分上 的设备。
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公开(公告)号：US20070007262A1
公开(公告)日：2007-01-11
申请号：US10569895
申请日：2005-06-27
申请人： Kei Aimi , Hidetoshi Oyama , Kazunori Matsumoto , Tatsuya Ikeda , Yasushi Mukai
发明人： Kei Aimi , Hidetoshi Oyama , Kazunori Matsumoto , Tatsuya Ikeda , Yasushi Mukai
IPC分类号： B23K9/10
CPC分类号： B25J9/1674 , B23K11/24 , G05B2219/40217
摘要： In a conventional arc welding robot control unit, since an emergency stop circuit for a robot and an emergency stop circuit for a welding machine exist independently of each other, not only the circuit configuration thereof is long but also the emergency stop enforcing processings and emergency stop removing processings are executed individually. To solve these problems, according to the invention, there is provided an arc welding robot control unit which comprises an inverter circuit 1 for enforcing arc welding, main power supply switches 2a-2c for turning on and off a main power supply used to supply power to the inverter circuit 1, a main power supply control part 3 for controlling the main power supply switches 2a-2c, and an emergency stop button 4 for emergency stopping the operation of a robot, wherein, when the emergency stop button 4 is depressed to thereby put the robot into emergency stop, the main power supply switches 2a-2c can be turned off in linking with the robot emergency stop.
摘要翻译： 在传统的电弧焊接机器人控制单元中，由于用于机器人的紧急停止电路和用于焊接机的紧急停止电路彼此独立存在，不仅其电路构造长，而且紧急停止执行处理和紧急停止 单独执行删除处理。 为了解决这些问题，根据本发明，提供一种电弧焊接机器人控制单元，其包括用于强制电弧焊接的逆变器电路1，用于接通和断开主电源的主电源开关2a-2c， 向逆变器电路1供电，用于控制主电源开关2A-2c的主电源控制部3和用于紧急停止机器人的操作的紧急停止按钮4，其中，当紧急停止按钮 4被按下，从而使机器人进入紧急停止状态，与机器人紧急停止连接，主电源开关2a-2c可以被关闭。
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公开(公告)号：US07102315B2
公开(公告)日：2006-09-05
申请号：US10546712
申请日：2004-07-02
CPC分类号： G05B19/4061 , B25J9/1633 , B25J9/1676 , G05B2219/39355 , G05B2219/40226 , G05B2219/42288
摘要： When either a command value or an actually measured value is appropriately selected as an angular velocity used for the frictional torque calculation, the frictional compensation can be made valid at all times in both the case in which a robot is actively operated according to an angular velocity command and the case in which the robot is passively operated being pushed by an external force. In the case where a motor rotating direction and a collision direction are reverse to each other after a collision has been detected, the control mode is switched from the positional control to the electric current control and a torque, the direction of which is reverse to the direction of the motor rotation is generated by the motor, so that the motor rotating speed can be reduced and the collision energy can be alleviated. After that, when the motor rotating speed is reduced to a value not more than the setting value, the control mode is switched to the compliance control and the distortion caused in a reduction gear is dissolved. On the other hand, in the case where the motor rotating direction and the collision direction are the same, the control mode is directly switched from the positional control to the compliance control without passing through the electric current control. When the robot is operated whole following a collision force, the collision force can be alleviated.
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公开(公告)号：US5986424A
公开(公告)日：1999-11-16
申请号：US26588
申请日：1998-02-20
IPC分类号： B25J13/08 , B25J9/18 , B25J13/00 , G05B13/02 , G05B13/04 , G05B19/408 , G05D20060101 , G05D3/12 , G05D17/00 , H02P5/00 , H02P29/00
CPC分类号： G05B19/404 , B25J9/1641 , G05B2219/41398 , G05B2219/41402 , G05B2219/49197
摘要： A control system which comprises a reduction gear unit containing gears, a motor being disposed on an input side of said reduction gear unit, a sensor for detecting a turning angle of said motor, and control means for inputting output from said sensor and controlling turning of said motor. The control system further includes gear output angle variation estimation means for estimating a gear output angle variation of said reduction gear unit based on the motor turning angle. An angle transmission error is estimated based on the motor turning angle, whereby load tip locus accuracy can be improved without lowering responsivity of the control system.
摘要翻译： 一种控制系统，包括：减速齿轮单元，其包含齿轮;马达设置在所述减速装置的输入侧;传感器，用于检测所述马达的转角;以及控制装置，用于输入所述传感器的输出， 说电机。 控制系统还包括齿轮输出角度变化估计装置，用于基于马达转动角度来估计所述减速齿轮单元的齿轮输出角度变化。 基于马达转角来估计角度传递误差，从而可以提高负载尖端轨迹精度，而不降低控制系统的响应性。
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公开(公告)号：US08809736B2
公开(公告)日：2014-08-19
申请号：US13063815
申请日：2010-07-12
申请人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
发明人： Junji Fujiwara , Yasushi Mukai , Atsuhiro Kawamoto , Masaru Kowa
CPC分类号： B23K9/073 , B23K9/0732 , B23K9/091 , B23K9/0956 , B23K9/124
摘要： An arc welding method of the present invention controls a short-circuit current increasing gradient (di/dt), an inflection point at which the short-circuit current increasing gradient (di/dt) changes, the current in a peak period and in a base period, and the time of the peak period in accordance with a difference between a set voltage and an output voltage. This allows the output voltage to be matched with the set voltage, and stabilizes the arc. Thereby, a stable arc welding method can be implemented, even as a method for outputting a welding current based on a welding voltage.
摘要翻译： 本发明的电弧焊接方法控制短路电流增加梯度（di / dt），短路电流增加梯度（di / dt）变化的拐点，高峰期的电流和 基准周期，以及根据设定电压和输出电压之间的差的峰值期间的时间。 这允许输出电压与设定电压匹配，并稳定电弧。 因此，即使作为基于焊接电压输出焊接电流的方法，也可以实现稳定的电弧焊接方法。
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公开(公告)号：US08076611B2
公开(公告)日：2011-12-13
申请号：US11996552
申请日：2007-07-30
申请人： Atsuhiro Kawamoto , Yasushi Mukai , Junji Fujiwara , Masaru Kowa
发明人： Atsuhiro Kawamoto , Yasushi Mukai , Junji Fujiwara , Masaru Kowa
CPC分类号： B23K9/173 , B23K9/09 , B23K9/0953
摘要： A welding device includes a welding torch, a memory, a power supply, an input section, a selector, and a controller. The welding torch includes a welding tip having a feeder for supplying electric power to a welding wire. The memory stores a plurality of welding conditions in which a feeder-work-piece to be welded distance is associated with at least one a length of the wire supplied per unit time, a weight of the wire supplied per unit time, and a set electric current. The power supply supplies electric power between the wire and the work-piece. The input section receives an input of a set value of a feeder-work-piece distance. The selector selects one of the welding conditions stored in the memory based on the set value. The controller controls the power supply based on the welding condition selected by the selector.
摘要翻译： 焊接装置包括焊炬，存储器，电源，输入部，选择器和控制器。 焊炬包括具有用于向焊丝供电的馈线的焊嘴。 存储器存储多个焊接条件，其中待焊接距离的馈线工件与每单位时间提供的电线的至少一个长度相关联，每单位时间提供的电线的重量和设定的电 当前。 电源在电线和工件之间提供电力。 输入部分接收馈线工件距离的设定值的输入。 选择器根据设定值选择存储在存储器中的焊接条件之一。 控制器根据选择器选择的焊接条件控制电源。
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