Abstract:
A very high speed adiabatic face milling machine whose configuration and operation provide a highly efficient machining process suitable for production manufacturing conditions. The milling machine preferably operates at speeds of approximately 15,000 sfm and at efficiencies of approximately 7 cubic inches per minute per horsepower. The preferred milling operation is conducted without the use of cooling liquids, instead employing a chip removal system which enables the milling machine to operate truly adiabatically such that no heat is transferred to the workpiece or the cutter. The efficiency of the chip removal system is such that chip recutting is nearly eliminated and tool life is improved. The milling machine also includes an improved cutter structure, fixturing, and transfer devices.
Abstract:
A fixturing apparatus for locating, orienting and holding a workpiece during a milling operation, having a workpiece specific mounting provided with means for accurately and reproducibly positioning the workpiece within the fixture. The workpiece specific mounting has a workpiece specific pattern of clamping, vibration dampening and supporting devices to hold the workpiece during the milling operation. Accurate, reproducible location and orientation of successive workpieces of the same geometry on the apparatus for the same milling operations is achieved quickly and positively and vibration and workpiece distortion are minimized during the milling operations.
Abstract:
Parallelism between of two opposite surfaces of a workpiece is assured by referencing off of three features on the edge(s) of the workpiece, the three edge features establishing a single, unique plane within the workpiece for referencing the machining operations performed on the two opposite surfaces of the workpiece. The workpiece is held by corresponding two sets of three fixture points, above the surface of two corresponding fixtures, or of one compound fixture, while machining the two opposite surfaces. In this manner, problems associated with referencing off of the first machined surface, to machine the second surface, are completely avoided. This is particularly useful when machining the opposite faces of an automatic transmission valve body. The one set of fixture points is identical to the other set of fixture points, to ensure accurate positioning of the workpiece from fixture-to-fixture (or from set of fixture points to set of fixture points, in a compound fixture).
Abstract:
In very high speed adiabatic face milling machines whose operation provides a highly efficient machining process suitable for production manufacturing conditions, it is essential that appropriate fixturing is utilized to position and support the workpiece in order to induce added rigidity to the workpiece while reliably clamping and dampening each workpiece to enable machining to withstand small flatness tolerances. Accordingly, primary rests are spaced apart relative to one another to ensure that a stable platform is provided for each workpiece. Force inducement devices are strategically positioned along peripheral edges of the workpiece to selectively deflect the workpiece and thereby significantly add rigidity to the workpiece to better withstand the cutting forces associated with the milling operation.
Abstract:
Articles, such as plastic parts, having the appearance of a naturally-occurring material such as wood or leather are formed by the techniques of (1) providing a plurality of grooves in a surface of the article, (2) applying a surfactant to the surface of the article, and (3) applying one or more color solutions to the surface of the article. The article may be a solid substrate, a part or a film. A topcoat is preferably applied to the surface of the article. The techniques include controlling movement of an applicator implement for applying the surfactant and color solutions to the surface of the substrate, and controlling movement of a saturator tool for modifying and synthesizing the surfactant and color solutions on the surface of the part and permeating the surfactant and color solutions into the plurality of grooves.