Abstract:
A die cushion device includes: a cushion pad which is located below a blank holder and is movable up and down while being synchronized with the blank holder; a linear driving device which drives a brake member along a predetermined line and regenerates energy from the linear movement of the brake member by combination of a servo motor and a conversion mechanism; and a hydraulic speed change device which transfers the speed of the cushion pad to the brake member via the pressure of hydraulic fluid while increasing the speed and transfers the speed of the brake member to the cushion pad via the pressure of the enclosed hydraulic fluid while decreasing the speed.
Abstract:
The die cushion force setting apparatus according to an aspect of the present invention allows die cushion forces (component forces) acting on plural driving shafts to be set easily, makes it easy to apply strong or weak die cushion forces to a complex-shaped drawn part in a plane of a cushion pad, and provides a smooth die cushion force distribution. An operator manually enters a total die cushion force, axial component force of a left front hydraulic cylinder, and center-of-force position by operating an input device. Based on the information entered via the input device, the numerical computing device B1 calculates axial component forces of three hydraulic cylinders through numerical computations. The one axial component force thus entered and three axial component forces thus computed numerically are set as the axial component forces of four hydraulic cylinders.
Abstract:
A die cushion force control method and a die cushion apparatus generates a die cushion force on a cushion pad based on a die cushion force command value set in advance. A die cushion force command value equal to or larger than a target die cushion force command value is outputted initially in order to suppress an initial die cushion force overshoot generated when the target die cushion force command value configured to be stepwise is used as the die cushion force command value, then a die cushion force command value decreased continuously (gradually) so as to be smaller than the target die cushion force command value is outputted, and subsequently a die cushion force command value increasing gradually so as to be equal to the target die cushion force command value is outputted.
Abstract:
This aims to provide a press process for drawing a plate material into a predetermined shape. This press process performs a first unwrinkling treatment and a second unwrinkling treatment sequentially for unwrinkling the material. Between these first and second unwrinkling treatments, an introduction for deforming the material is made so that the portion of the material on the side to be subjected to the second unwrinkling treatment may be positioned on the side of a drawing direction with respect to the portion subjected to the first unwrinkling treatment. This first unwrinkling treatment is made on such a portion to be unwrinkled in the material as is located on the side of a larger drawing depth for the predetermined shape. On the other hand, the second unwrinkling treatment is made on such a portion to be unwrinkled as is located on the side of a smaller drawing depth.
Abstract:
A die cushion device for a press machine includes: a hydraulic cylinder for supporting a cushion pad and generating a die cushion pressure when a slide of the press machine moves downward; a proportional valve and a hydraulic pump/motor connected in parallel between a lower chamber of the hydraulic cylinder and a low-pressure source; an electric motor connected to a rotating shaft of the hydraulic pump/motor; a die cushion pressure command issuer for outputting a predetermined die cushion pressure command; a pressure detector for detecting a pressure in the lower chamber of the hydraulic cylinder; and a controller for controlling an aperture of the proportional valve and a torque of the electric motor in a manner that the die cushion pressure becomes equal to a pressure corresponding to the die cushion pressure command, based on the die cushion pressure command and the pressure detected by the pressure detector.
Abstract:
In the die cushion device, a shock absorber device relieves shock between a cushion pad and a support section. The shock absorber device includes a damping section and an elastic section. The damping section generates reaction force in accordance with the relative speed of the cushion pad with respect to the support section. The elastic section generates reaction force in accordance with the relative displacement of the cushion pad with respect to the support section. The controller section controls a servomotor so that a speed difference between the speed of the slide member and the speed of the support section is set to be a predetermined target speed difference value that changes over time.
Abstract:
A press die including a first die, a second die disposed opposite to the first die to perform a press work on a panel together with the first die, a drawing unit configured to hold the panel, a trimming unit configured to cut the panel, and a fluid pressure controlling unit configured to selectively deliver fluid pressure to one of the drawing unit and the trimming unit, thereby operating both of the drawing unit and the trimming unit even with a small fluid pressure by selectively delivering fluid pressure to one of the drawing unit and the trimming unit.
Abstract:
A die cushion pad 13 is divided into four small pads 15 and a large pad 16. With this arrangement, a load applied to an action point of each of the small pads 15 can be equalized by the large pad 16, and an overturning moment arising between the action point and a reaction force point that equates the center of the small pad 15 can be canceled, thereby preventing flexure of the small pad 15. Accordingly, since flexure of the cushion pin and the like can be prevented, there is no risk that the cushion pin is frictioned against the penetrating hole of a bolster, and the lifting operation can be smoothly performed, whereby a higher-accuracy pressing forming operation can be realized.
Abstract:
A press molding device, which has a die 2, a punch 3 and a cushion ring constituted by a first cushion ring 5 and a second cushion ring 6, is characterized in that the first cushion ring 5 is disposed around the punch 3, the punch 3 has a void 3c which houses the second cushion ring 6, and the second cushion ring 6 is housed in the void 3c of the punch 3 and has a reinforcing structure 50 maintaining posture of the second cushion ring 6.
Abstract:
A control device, for a servo die cushion, capable of improving a response after overshoot generated by collision of a slide and a die cushion. The control device has a local maximum point judging part which judges a local maximum point based on the detected speed of the servomotor; a speed correction value calculating part which calculates a speed correction value for the servomotor based on the judgment result and the detected speed of the slide; a second force commanding part which generates a second force command value, the second force command value decreasing from an initial value to a first force command value, the initial value being equal to the force detected value when reaching generally the local maximum point. The force command value is switched from the first force command value to the second force command value, when the force detected value reaches the local maximum point.