Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods

    公开(公告)号:US09920576B2

    公开(公告)日:2018-03-20

    申请号:US14873366

    申请日:2015-10-02

    发明人: Reed W. Spencer

    摘要: A cutting element for an earth-boring tool includes a substrate and a volume of superabrasive material disposed on a substrate. The volume of superabrasive material has an exposed outer surface with a non-planar geometry. The cutting element is configured to be located and oriented on an earth-boring tool so as to remove subterranean earth formation material by compressing and fracturing or plastically deforming the formation material with at least a portion of the exposed outer surface of the volume of superabrasive material during use of the earth-boring tool in an earth-boring operation. The exposed outer surface of the volume of superabrasive material includes a first area having a first average surface finish roughness and a second area having a second average surface finish roughness greater than the first average surface finish roughness. Earth-boring tools carrying such cutting elements and methods of forming such earth-boring tools are also disclosed.

    Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods
    13.
    发明授权
    Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods 有权
    用于镗孔工具的切削元件,包括这种切削元件的钻孔工具以及相关方法

    公开(公告)号:US09428966B2

    公开(公告)日:2016-08-30

    申请号:US13840195

    申请日:2013-03-15

    摘要: A cutting element for an earth-boring tool includes a volume of superabrasive material having a cutting face and a shaped feature on the cutting face. The shaped feature may include at least one of a recess extending into the volume of superabrasive material from the cutting face and a protrusion extending outward from the cutting face. A first portion of the cutting face may have a first surface roughness, and a second portion of the cutting face may have a second surface roughness greater than the first surface roughness of the first portion of the cutting face. The volume of superabrasive material may be disposed on a substrate. Methods of forming cutting elements may include forming one or more shaped features in a cutting face of the cutting elements. Earth-boring tools may include such cutting elements.

    摘要翻译: 用于钻孔工具的切割元件包括具有切割面和切割面上的成形特征的一定体积的超级磨料。 成形特征可以包括从切割面延伸到超研磨材料的体积中的凹部和从切割面向外延伸的突起中的至少一个。 切割面的第一部分可以具有第一表面粗糙度,并且切割面的第二部分可以具有大于切割面的第一部分的第一表面粗糙度的第二表面粗糙度。 超研磨材料的体积可以设置在基材上。 形成切割元件的方法可以包括在切割元件的切割面中形成一个或多个成形特征。 钻孔工具可以包括这样的切割元件。

    SHAPED ABRASIVE PARTICLES AND METHOD OF MAKING
    15.
    发明申请
    SHAPED ABRASIVE PARTICLES AND METHOD OF MAKING 审中-公开
    形状研磨颗粒及其制备方法

    公开(公告)号:US20150232727A1

    公开(公告)日:2015-08-20

    申请号:US14701559

    申请日:2015-05-01

    IPC分类号: C09K3/14

    CPC分类号: C09K3/1418 B24D3/008

    摘要: A method of making shaped abrasive particles including forming an abrasive flake comprising a plurality of precursor shaped abrasive particles and a frangible support joining the precursor shaped abrasive particles together; transporting the abrasive flake through a rotary kiln to sinter the abrasive flake; and breaking the sintered abrasive flake into individual shaped abrasive particles. The method is useful to make small shaped abrasive particles having insufficient mass to be efficiently individually sintered in a rotary kiln without joining two or more of the shaped abrasive particles together.

    摘要翻译: 一种制造成形磨料颗粒的方法,包括形成包括多个前体成形磨料颗粒的研磨片和将前体成形磨料颗粒接合在一起的易碎支承体; 通过回转窑输送研磨片以烧结研磨片; 并将烧结的磨料碎片破碎成单独的成形磨料颗粒。 该方法可用于使不具有质量的小型磨料颗粒在回转窑中有效地单独烧结而不将两种或多种成形磨料颗粒接合在一起。

    Diamond film for cutting-tools
    16.
    发明授权
    Diamond film for cutting-tools 有权
    金刚石薄膜切割工具

    公开(公告)号:US09061397B2

    公开(公告)日:2015-06-23

    申请号:US13854573

    申请日:2013-04-01

    申请人: UNION TOOL CO.

    IPC分类号: C23C16/27 B24D3/00

    摘要: There is provided a diamond film for cutting-tools which has high toughness, excellent adhesiveness, high hardness, and in which tool service life is considerably improved in relation to cutting ultra-hard alloys and other very hard work materials. A diamond film for cutting-tools formed on a base material, in which at least one or more multilayered film layers [A] are included in which the layers are constituted by layering a film layer [α] having a film thickness of 1 μm or more and 15 μm or less and a film layer [β] having a film thickness of 1 μm or more and 20 μm or less so that the film layer [α] is disposed on the base material side and the film layer [β] is disposed on the surface layer side; the film thickness of the entire film body is set to 4 μm or more and 30 μm or less; and the film layer [α] and the film layer [β] have predetermined film compositions.

    摘要翻译: 提供了一种用于切削刀具的金刚石膜,其具有高韧性,优异的粘附性,高硬度,并且相对于切割超硬合金和其他非常硬的工作材料,刀具使用寿命显着改善。 一种用于切割工具的金刚石膜,其形成在基材上,其中包括至少一个或多个多层膜层[A],其中通过层压膜厚为1μm的膜层[α]或 15μm以下的膜层和膜厚为1μm以上且20μm以下的膜层,使得膜层[α]设置在基材侧,膜层[b b] ]设置在表面层侧; 整个膜体的膜厚设定为4μm以上且30μm以下; 膜层[α]和膜层具有预定的膜组成。

    Shaped Abrasive Particles and Method of Making
    17.
    发明申请
    Shaped Abrasive Particles and Method of Making 有权
    成型研磨颗粒及其制备方法

    公开(公告)号:US20130263525A1

    公开(公告)日:2013-10-10

    申请号:US13818365

    申请日:2011-10-19

    IPC分类号: B24D3/00

    CPC分类号: C09K3/1418 B24D3/008

    摘要: A method of making shaped abrasive particles including forming an abrasive flake comprising a plurality of precursor shaped abrasive particles and a frangible support joining the precursor shaped abrasive particles together; transporting the abrasive flake through a rotary kiln to sinter the abrasive flake; and breaking the sintered abrasive flake into individual shaped abrasive particles. The method is useful to make small shaped abrasive particles having insufficient mass to be efficiently individually sintered in a rotary kiln without joining two or more of the shaped abrasive particles together.

    摘要翻译: 一种制造成形磨料颗粒的方法,包括形成包括多个前体成形磨料颗粒的研磨片和将前体成形磨料颗粒接合在一起的易碎支承体; 通过回转窑输送研磨片以烧结研磨片; 并将烧结的磨料碎片破碎成单独的成形磨料颗粒。 该方法可用于使不具有质量的小型磨料颗粒在回转窑中有效地单独烧结而不将两种或多种成形磨料颗粒接合在一起。

    Polycrystalline diamond compact including a substrate having a raised interfacial surface bonded to a leached polycrystalline diamond table, and applications therefor
    18.
    发明授权
    Polycrystalline diamond compact including a substrate having a raised interfacial surface bonded to a leached polycrystalline diamond table, and applications therefor 有权
    包括具有结合到浸出多晶金刚石台的凸起界面的基底的多晶金刚石压块及其应用

    公开(公告)号:US08353371B2

    公开(公告)日:2013-01-15

    申请号:US12626139

    申请日:2009-11-25

    IPC分类号: E21B10/36 E21B10/42

    摘要: In various embodiments, a polycrystalline diamond compact (“PDC”) comprises a substrate including an interfacial surface having a raised region. The PDC comprises a polycrystalline diamond (“PCD”) table bonded to the interfacial surface of the substrate. The PCD table defines an upper surface and exhibits a thickness over the raised region. The PCD table includes a plurality of bonded diamond grains defining a plurality of interstitial regions. A first region of the PCD table adjacent to the substrate includes metal-solvent catalyst disposed interstitially between the bonded diamond grains thereof, and a leached second region of the PCD table extends inwardly from the upper surface. The interstitial regions of the leached second region are depleted of metal-solvent catalyst. The geometry of the PCD table and raised region may be selected so that residual compressive stresses therein are retained to a sufficient level after leaching to provide a damage tolerant/thermally-stable PCD table.

    摘要翻译: 在各种实施例中,多晶金刚石复合体(PDC)包括包括具有凸起区域的界面的基底。 PDC包括结合到衬底的界面表面的多晶金刚石(PCD)工作台。 PCD表定义了上表面,并且在凸起区域上表现出厚度。 PCD表包括限定多个间隙区域的多个结合金刚石晶粒。 与基板相邻的PCD台的第一区域包括在其结合的金刚石晶粒之间间隙地设置的金属溶剂催化剂,并且PCD台的浸出的第二区域从上表面向内延伸。 浸出的第二区域的间隙区域耗尽金属 - 溶剂催化剂。 可以选择PCD表和凸起区域的几何形状,使得其中的残余压缩应力在浸出之后保持在足够的水平以提供耐损伤/热稳定的PCD表。

    Sanding clay
    19.
    发明授权
    Sanding clay 有权
    打磨粘土

    公开(公告)号:US08025557B2

    公开(公告)日:2011-09-27

    申请号:US12394782

    申请日:2009-02-27

    IPC分类号: B24B1/00

    CPC分类号: B24D3/22 B24D3/008 B24D15/04

    摘要: A flexible sanding composite in accordance with the principles of the invention includes about 10% to about 70% by weight liquid component, such as polybutene and/or oleic acid; about 30% to about 80% by weight abrasive material including calcium carbonate and aluminum oxide; and about 0% to about 5% by weight synthetic rubber. The invention also includes a method of removing dirt or contamination from a surface, or flattening surface irregularities, which includes rubbing the flexible sanding composite against the surface repeatedly until the dirt or contamination is diminished.

    摘要翻译: 根据本发明的原理的柔性砂光复合材料包括约10重量%至约70重量%的液体组分,例如聚丁烯和/或油酸; 约30%至约80%重量的磨料,包括碳酸钙和氧化铝; 和约0%至约5%重量的合成橡胶。 本发明还包括从表面除去污垢或污染物或使表面不平整的方法,其包括将柔性砂光复合材料反复地摩擦至表面,直到污垢或污染物减少。

    SANDING CLAY
    20.
    发明申请
    SANDING CLAY 有权
    砂土

    公开(公告)号:US20100221981A1

    公开(公告)日:2010-09-02

    申请号:US12394782

    申请日:2009-02-27

    IPC分类号: B24B1/00 C09K3/14

    CPC分类号: B24D3/22 B24D3/008 B24D15/04

    摘要: A flexible sanding composite in accordance with the principles of the invention includes about 10% to about 70% by weight liquid component, such as polybutene and/or oleic acid; about 30% to about 80% by weight abrasive material including calcium carbonate and aluminum oxide; and about 0% to about 5% by weight synthetic rubber. The invention also includes a method of removing dirt or contamination from a surface, or flattening surface irregularities, which includes rubbing the flexible sanding composite against the surface repeatedly until the dirt or contamination is diminished.

    摘要翻译: 根据本发明的原理的柔性砂光复合材料包括约10重量%至约70重量%的液体组分,例如聚丁烯和/或油酸; 约30%至约80%重量的磨料,包括碳酸钙和氧化铝; 和约0%至约5%重量的合成橡胶。 本发明还包括从表面除去污垢或污染物或使表面不平整的方法,其包括将柔性砂光复合材料反复地摩擦至表面,直到污垢或污染物减少。