公开(公告)号：US20040083610A1

公开(公告)日：2004-05-06

申请号：US10625601

申请日：2003-07-24

Applicant: Koyo Seiko Co., Ltd.

Inventor： Masashi Kuze ,  Mitsuharu Minami ,  Akihiko Shiina ,  Hideo Matsubara

IPC: B21K001/30 ,  B23P017/00

CPC classification number: B62D5/0409 ,  F16H55/06 ,  F16H55/22 ,  F16H2055/065 ,  Y10T29/49472 ,  Y10T29/49474 ,  Y10T29/49986 ,  Y10T74/19828

Abstract: The support body engaged with the interior side of the tooth body provided at the worm wheel of the electric power steering apparatus comprises: a corrugated cylinder part press-formed to have a plurality of concavities on the exterior side thereof and convexities to the interior formed by said concavities which are arranged in a peripheral direction; and a plate part an exterior edge of which is united with an end of said corrugated cylinder part, wherein the tooth body is engaged with the exterior side of the corrugated cylinder part. With the method of manufacturing the gear, synthetic resin of the tooth body can be deposited uniformly on the support body made of metal engaged with the interior of the tooth body, costs can be reduced, and the support body can be engaged with the tooth body without generating voids and weld marks.

Abstract translation: 与设置在电动助力转向装置的蜗轮处的齿体的内侧接合的支撑体包括：波纹筒部，其压入成形为具有在其外侧上的多个凹部和由内部形成的凸部 所述凹部沿周向布置; 以及板部，其外缘与所述波纹筒部的端部结合，其中所述齿体与所述波纹筒部的外侧接合。 通过齿轮的制造方法，可以将齿体的合成树脂均匀地沉积在与齿体内部配合的金属制的支撑体上，可以降低成本，并且支撑体能够与齿体接合 而不产生空隙和焊缝。

公开(公告)号：US20040049919A1

公开(公告)日：2004-03-18

申请号：US10242367

申请日：2002-09-12

Applicant: Deere & Company, a Delaware corporation

Inventor： Craig Alan Puetz ,  Paul Warren Johnson

IPC: B21K001/30 ,  B23P015/14 ,  B21D053/28

CPC classification number: F16H55/17 ,  B23P15/14 ,  Y10T29/49462 ,  Y10T29/49467 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T409/101431 ,  Y10T409/101749 ,  Y10T409/10954

Abstract: A method is provided for manufacturing a compound helically toothed planet gear for a planetary gear set wherein the individual gear elements of the compound planet gear have different leads. The method identifies and utilizes the several factors affecting gear timing for compound helical planet gears having different leads to provide planet gears capable of attaining equal load share among the several gears of the planetary gear set. Specifically, the method of the present invention utilizes a mounting shoulder and bore axis to provide common locating features for use throughout the manufacturing process The method further provides for bore honing and removal of equal amounts of material from both sides of each gear tooth in the gear finishing process so as not to alter gear timing between the compound gear elements.

Abstract translation: 提供了一种用于制造用于行星齿轮组的复合螺旋齿形行星齿轮的方法，其中复合行星齿轮的各个齿轮元件具有不同的引线。 该方法识别和利用影响具有不同导线的复合螺旋行星齿轮的齿轮定时的几个因素，以提供能够在行星齿轮组的几个齿轮之间获得相等载荷份额的行星齿轮。 具体来说，本发明的方法利用安装的肩部和孔轴来提供在整个制造过程中使用的共同的定位特征。该方法进一步提供了在齿轮中的每个齿轮齿的两侧的珩磨和除去等量的材料 精加工过程，以便不改变复合齿轮元件之间的齿轮定时。

公开(公告)号：US20040016123A1

公开(公告)日：2004-01-29

申请号：US10416598

申请日：2003-05-13

Inventor： Christian Sandner

IPC: B21K001/30 ,  B23P015/14

CPC classification number: B21H5/022 ,  Y10T29/49462 ,  Y10T29/49467 ,  Y10T29/49474 ,  Y10T29/49476 ,  Y10T29/49478 ,  Y10T29/4948 ,  Y10T74/19949

Abstract: A method and an apparatus are described for producing a gear wheel from a powder metal blank (1) which is sintered and pressed with an overmeasure in the flank and root region of the teeth and which in the region of the overmeasure is densified under plastic deformation by the overmeasure by pressing in a counter-toothing (3) of a pressing tool (2) which engages in the toothing (4). In order to provide advantageous conditions it is proposed that during the plastic deformation of the flank or foot region of the tooth, the tip surface of the respective tooth is subjected to a pressure force counteracting an extension of the tooth.

Abstract translation: 描述了一种用于从粉末金属坯料（1）制造齿轮的方法和装置，该粉末金属坯料（1）在齿的侧面和根部区域中被过度烧结并压制，并且在过度区域中在塑性变形下被致密化 通过按压啮合在齿部（4）中的按压工具（2）的反齿（3）中的过度测量。 为了提供有利的条件，提出在齿的侧面或脚部区域的塑性变形期间，各个齿的尖端表面受到抵抗齿的延伸的压力。

公开(公告)号：US20040206151A1

公开(公告)日：2004-10-21

申请号：US10474997

申请日：2003-10-17

Inventor： Guy Bostbarge

IPC: B21K001/30

CPC classification number: F16H55/17 ,  Y10T29/49474 ,  Y10T74/19693

Abstract: The invention relates to a differential side gear comprising internal splines (11) which are used to connect a drive shaft. The inventive differential side gear comprises circular gear teeth (3) and defines a rectilinear blind hole (4) which is used to house and connect an end portion of the drive shaft. Said differential side gear comprises a single forged piece. The aforementioned circular gear teeth (3) and the blind hole (4) are disposed in a coaxial manner and are centred on a rotation axis (X-Xnull) of the differential side gear.

Abstract translation: 本发明涉及一种包括用于连接驱动轴的内花键（11）的差动侧齿轮。 本发明的差动侧齿轮包括圆形齿轮齿（3）并且限定了用于容纳和连接驱动轴的端部的直线盲孔（4）。 所述差动侧齿轮包括单个锻造件。 上述圆形齿轮齿（3）和盲孔（4）以同轴方式设置并且位于差动侧齿轮的旋转轴线（X-X'）的中心。

公开(公告)号：US20040103536A1

公开(公告)日：2004-06-03

申请号：US10616986

申请日：2003-07-11

Inventor： Masaru Kobayashi ,  Yoshihiro Tanioka

IPC: B21K001/30

CPC classification number: B23P15/14 ,  F16H49/001 ,  F16H2055/176 ,  Y10T29/49464 ,  Y10T29/49467 ,  Y10T29/4948 ,  Y10T74/19

Abstract: A rigid internal gear 2 of the wave gear device is composed by integrating a tooth-forming ring 12 formed with internal teeth, and a main gear ring 11 into a single body. The tooth-forming ring 12 is manufactured from a ferrous or copper material that has superior strength and abrasion resistance, while the main gear ring 11 is manufactured from a lightweight material, such as an aluminum alloy. The outer circumferential surface of the tooth-forming ring 12 is aluminized to form a dispersed aluminum coating 15, before the tooth-forming ring 12 is cast within the main gear ring 11 so as to integrate the main gear ring 11 and the tooth-forming ring 12. Both parts are reliably integrated so that a large amount of torque can be transmitted, whereby realizing a rigid internal gear that is lighter than conventional models.

Abstract translation: 波形齿轮装置的刚性内齿轮2通过将形成有内齿的齿形环12和主齿轮环11整合成单体而构成。 成形环12由具有优异的强度和耐磨性的铁或铜材料制成，而主齿圈11由诸如铝合金的轻质材料制成。 在成形环12在主齿轮环11内铸造之前，成形环12的外圆周表面被镀铝以形成分散的铝涂层15，以使主齿轮环11与成齿 两个部件可靠地集成，从而可以传递大量的扭矩，从而实现比传统型号更轻的刚性内齿轮。

公开(公告)号：US20040064947A1

公开(公告)日：2004-04-08

申请号：US10433150

申请日：2003-05-30

Inventor： Kazushi Yanagimoto ,  Takehiro Otsubo ,  Katsuyuki Nakayama ,  Kazuaki Sakai

IPC: F16H055/08 ,  B21K001/30

CPC classification number: B24B49/006 ,  B23F15/02 ,  B23F17/00 ,  B24B31/02 ,  B24B47/12 ,  F16H35/02 ,  F16H55/084 ,  F16H2035/003 ,  F16H2057/0087 ,  Y10T29/49467 ,  Y10T74/19949

Abstract: An object of the present invention is to provide a practical gear and gear train which can be used in an actual gear drive system. Another object of the present invention is to provide a non-circular and asymmetrical gear which is practically used in view of durability, a gear train using that gear, and a barrel finishing machine using that gear. Non-circular and asymmetrical gear 10 has a plurality of tooth profiles 20 in which an addendum circle 16 of a substantially semicircular shape is connected to a dedendum circle 18 of a substantially semicircular shape. A center point 22 of the addendum circle 16 is on a pitch line 24, and a center point 26 of the dedendum circle 18 lies inside the pitch line 24.

Abstract translation: 本发明的目的是提供一种可用于实际齿轮传动系统中的实用的齿轮和齿轮系。 本发明的另一个目的是提供一种非圆形和不对称齿轮，其实际上是考虑到耐用性，使用该齿轮的齿轮系和使用该齿轮的滚筒精整机。 非圆形和不对称齿轮10具有多个齿廓20，其中基本上半圆形的齿顶圆16连接到基本上半圆形的齿根圆18。 齿顶圆16的中心点22在节距线24上，齿根圆18的中心点26位于俯仰线24的内部。

公开(公告)号：US20040031152A1

公开(公告)日：2004-02-19

申请号：US10638002

申请日：2003-08-08

Inventor： David L. Jinkins ,  Kenneth O. Beckman ,  Scott A. Franks ,  Artrhur L. Nelson

IPC: B21K001/30

CPC classification number: B23P15/14 ,  B23F7/00 ,  Y10T29/49462 ,  Y10T29/49467 ,  Y10T29/49476 ,  Y10T74/19953

Abstract: A method of manufacturing herringbone gears starting with non-hardened cylindrical stock material, establishing a relief notch for each tooth in the cylindrical stock where the two helices meet, roughing the double helical teeth, and case-hardening the gear teeth. The teeth are then finished using high accuracy Cubic Borzon Nitride (CBN)-faced cutters with the relief notch allowing run-out of the cutters.

Abstract translation: 一种制造人造齿轮的方法，从非硬化的圆柱形原料开始，为两个螺旋相遇的圆柱形坯料中的每个齿形成一个凹槽，使双螺旋齿粗化，并对齿轮齿进行表面硬化。 然后使用高精度的立方氮化硼（CBN）面铣刀完成牙齿，同时具有允许铣刀磨损的凹口切口。

公开(公告)号：US20030093901A1

公开(公告)日：2003-05-22

申请号：US10294359

申请日：2002-11-14

Applicant: WF-Maschinenbau und Blechformtechnik GmbH & Co. KG

Inventor： Udo Friese

IPC: B21K001/30 ,  B23P015/14 ,  B21D053/28

CPC classification number: B21H5/02 ,  B21D53/28 ,  Y10T29/49462 ,  Y10T29/49467 ,  Y10T29/49471 ,  Y10T29/49478

Abstract: In a method of making a rotation-symmetrical gear member, an outer edge of a circular blank is shaped to form a concentric thickened area which extends in axial direction to thereby realize a ring structure. A remaining area of the circular blank is then shaped into a cap-like structure through application of compressive forces by means of a pressure roller such that the ring structure adjoins a sidewall of the cap structure and projects outwardly in radial direction. The ring is then formed with outer teeth in opposition to the sidewall.

Abstract translation: 在制造旋转对称的齿轮构件的方法中，圆形坯料的外边缘成形为形成沿轴向方向延伸的同心加厚区域，从而实现环形结构。 然后，圆形坯料的剩余区域通过借助于压力辊施加压缩力而成形为帽状结构，使得环形结构邻接盖结构的侧壁并沿径向向外突出。 然后，该环形成有与侧壁相对的外齿。