Method of remanufacturing a transmission assembly
    1.
    发明申请
    Method of remanufacturing a transmission assembly 失效
    传动组件的再制造方法

    公开(公告)号:US20030226257A1

    公开(公告)日:2003-12-11

    申请号:US10166806

    申请日:2002-06-11

    发明人: Roger L. Briggs

    摘要: A method is provided for remanufacturing a transmission assembly including an output shaft having an input end positioned adjacent an input sun gear. The method includes machining a pocket into the input end of the output shaft. A first roller needle bearing is positioned inside the pocket. The input sun gear is then replaced with a modified sun gear having a protruding center support hub configured to extend into the pocket and cooperate with the first roller needle bearing, thereby supporting the output shaft to prevent tilting of the output shaft to reduce wear.

    摘要翻译: 提供一种用于再制造传动组件的方法,该传动组件包括具有邻近输入太阳齿轮定位的输入端的输出轴。 该方法包括将凹坑加工到输出轴的输入端。 第一个滚针轴承定位在口袋内。 然后,输入太阳齿轮被替换为具有突出的中心支撑毂的改进的太阳齿轮,所述突起中心支撑毂被构造成延伸到袋中并与第一滚子滚针轴承配合,从而支撑输出轴以防止输出轴倾斜以减少磨损。

    Method of manufacturing a rigid internal gear of a wave gear device

    公开(公告)号:US20040103537A1

    公开(公告)日:2004-06-03

    申请号:US10617044

    申请日:2003-07-11

    IPC分类号: B21K001/30

    摘要: A rigid internal gear 2 of the wave gear device is composed by integrating a tooth-forming ring 12 formed with internal teeth, and a main gear ring 11 into a single body. The tooth-forming ring 12 is manufactured from a ferrous or copper material that has superior strength and abrasion resistance, while the main gear ring 11 is manufactured from a lightweight material, such as an aluminum alloy. The outer circumferential surface of the tooth-forming ring 12 is aluminized to form a dispersed aluminum coating 15, before the tooth-forming ring 12 is cast within the main gear ring 11 so as to integrate the main gear ring 11 and the tooth-forming ring 12. Both parts are reliably integrated so that a large amount of torque can be transmitted, whereby realizing a rigid internal gear that is lighter than conventional models.

    Gear tooth topological modification for reducing noise and vibration in transmission systems
    3.
    发明申请
    Gear tooth topological modification for reducing noise and vibration in transmission systems 失效
    齿轮拓扑修正,用于减少传动系统的噪音和振动

    公开(公告)号:US20040088861A1

    公开(公告)日:2004-05-13

    申请号:US10421621

    申请日:2003-04-22

    IPC分类号: B21K001/30

    摘要: A method for producing intermeshing gears having improved acoustic and vibration properties characterized by: examining the transmission errors due to mesh stiffness variations, performing Gear Tooth Topological (GTT) to compensate for such errors, and isotropic processing of the face surfaces of the gear teeth to produce an ultra-smooth surface finish. In other embodiments, the method includes the additional steps of determining the transmission errors due to isotropic processing, summing these transmission errors with those associated with mesh stiffness variations and performing GTT modifications to compensate for the combined errors. Other GTT modifications to compensate for transmission errors caused by machining, loading, thermal effects and/or load sharing may be combined to optimize the gear for both noise and structural efficiency. The teachings of the present invention effects noise reduction by as much as 13 to 15 dB tonal.

    摘要翻译: 一种用于制造具有改善的声学和振动特性的啮合齿轮的方法,其特征在于:检查由于网格刚度变化引起的传动误差,执行齿轮拓扑(GTT)以补偿这种误差,以及齿轮齿面的各向同性处理 产生超光滑的表面光洁度。 在其他实施例中,该方法包括确定由于各向同性处理引起的传输误差的附加步骤,将这些传输误差与与网格刚度变化相关联的那些传输误差相加并执行GTT修改以补偿组合误差。 可以组合用于补偿由加工,加载,热效应和/或负载共享引起的传输误差的其他GTT修改,以优化噪声和结构效率的齿轮。 本发明的教导使噪音降低多达13至15dB音调。

    Hypoid gear design method
    4.
    发明申请
    Hypoid gear design method 有权
    Hypoid齿轮设计方法

    公开(公告)号:US20030056371A1

    公开(公告)日:2003-03-27

    申请号:US10204413

    申请日:2002-08-28

    发明人: Sho Honda

    摘要: A hypoid gear tooth surface design method, wherein normal lines and helical angles of two tooth surfaces are properly selected so as to position action limit curves (L3Acc) on the outer of the areas (R2t to R2h) where the tooth surfaces are formed, whereby undercut to a gear small end side can be prevented and, by setting the involute helicoids of two tooth surfaces on a pinion side to an equal lead, a pinion top land and a gear top land (z2hnull0) can be made generally equal to each other in tooth lengthwise direction, such that sharpening of the top land can be prevented.

    摘要翻译: 准双曲面齿面设计方法,其中适当地选择两个齿面的法线和螺旋角,以便在形成齿面的区域(R2t至R2h)的外侧定位动作极限曲线(L3Acc),由此 可以防止齿轮小端侧的底切,并且通过将小齿轮侧上的两个齿面的渐开线螺旋线设置为相等的引线,可以使小齿轮顶部焊盘和齿轮顶部焊盘(z2h = 0)大体上等于 在齿长方向上彼此相邻,从而可以防止顶部区域的磨削。

    Gear and method of making the same
    6.
    发明申请
    Gear and method of making the same 失效
    齿轮和制作方法

    公开(公告)号:US20040049918A1

    公开(公告)日:2004-03-18

    申请号:US10149055

    申请日:2002-06-24

    发明人: Takashi Nishi

    IPC分类号: B21K001/30 B23P015/14

    摘要: In order that a worm 1 is rotated, a clearance (a region constituting a clearance portion between bearings and a worm gear) is formed (FIGS. 4(1) to (3)) in an upper surface of a base plate 3. A mold 12 for forming a lower half region of the worm therein is formed (FIG. 4(8)). A material 5 for the worm is deposited (FIG. 4(9)) to a height equal to that of a lower half region plus that of an upper half of the worm. An upper half of the worm is formed (FIGS. 4(10) to (12). Finally, the material 13 in the clearance between the base plate 3 and gear 1 is removed (FIG. 4(13)).

    摘要翻译: 为了使蜗杆1旋转,在基板3的上表面形成有间隙(构成轴承和蜗轮之间的间隙部的区域)(图4(1)〜(3))。 形成用于形成蜗杆下半部分的模具12(图4(8))。 将蠕虫的材料5(图4(9))沉积到等于下半部分加上蠕虫上半部的高度的高度。 形成蜗杆的上半部(图4(10)〜(12)),最后移除基板3与齿轮1之间的间隙中的材料13(图4(13))。

    Ring gear
    7.
    发明申请
    Ring gear 失效
    环形齿轮

    公开(公告)号:US20040025346A1

    公开(公告)日:2004-02-12

    申请号:US10333548

    申请日:2003-08-15

    发明人: Walter Barth

    IPC分类号: B21K001/30

    摘要: The invention is based on a ring gear with teeth (10) and tooth gaps (12), in which the teeth (10) can be brought via tooth flanks (14) into engagement with a corresponding pinion. It is proposed that the tooth flanks (14), after a final engagement point (16) of the pinion, from the tooth head (18) toward the tooth base (20), compared to standard tooth flanks (22), are made to approximate a trochoid (24, 26), described by the pinion and projected into a normal section.

    摘要翻译: 本发明基于具有齿(10)和齿隙(12)的齿圈,其中齿(10)可以经由齿面(14)与相应的小齿轮啮合。 提出,与标准齿面(22)相比,齿轮(14)在小齿轮的最终啮合点(16)之后从齿头(18)朝向牙齿基座(20) 近似一个由小齿轮描述的偏摆线(24,26)并投射到正常的部分。

    Gear part and method for forming a gear part
    8.
    发明申请
    Gear part and method for forming a gear part 审中-公开
    用于形成齿轮部件的齿轮部件和方法

    公开(公告)号:US20020184767A1

    公开(公告)日:2002-12-12

    申请号:US10214200

    申请日:2002-08-08

    申请人: Leico GmbH & Co.

    发明人: Gerold Specht

    IPC分类号: B21K001/30 B23P015/14

    摘要: A gear part and method is provided for forming a gear part, in which a circular blank-like workpiece is fixed in a flow-forming machine in a radially inner area, the circular blank-like workpiece is rotated, at least one roller is infed and the roller is substantially radially moved inwardly, in which during the radial moving in workplace material flows radially, so that the workplace wall thickness is reduced in this area, in a central area of the workplace a boss is formed and during radial moving in the roller is increasingly axially infed. The method also relates to forming a gear part in which the circular blank edge is thickened by at least one forming roller, the shaping of the circular blank edge taking place through the contour of gripping jaws and/or the forming roller and the cross-section of the circular blank edge in formed in an approximately rectangular manner.

    摘要翻译: 提供齿轮部件和方法,用于形成齿轮部分,其中圆形坯件状工件在径向内部区域中的流动成形机中固定,圆形毛坯状工件旋转,至少一个辊子 并且辊基本上向内径向移动,其中在工作场所材料的径向移动期间径向地流动,使得在该区域中工作场所壁厚度减小,在工作场所的中心区域形成有凸台并且在径向移动中 滚筒越来越轴向地凹陷。 该方法还涉及形成齿形部分,其中圆形坯料边缘由至少一个成形辊增厚,通过夹爪和/或成形辊和横截面的轮廓发生圆形坯料边缘的成形 的圆形坯料边缘以大致矩形的方式形成。

    Rack and pinion steering apparatus and method for manufacturing a helical pinion
    9.
    发明申请
    Rack and pinion steering apparatus and method for manufacturing a helical pinion 失效
    齿条转向装置及其制造方法

    公开(公告)号:US20020005078A1

    公开(公告)日:2002-01-17

    申请号:US09952802

    申请日:2001-09-14

    申请人: TRW Inc.

    发明人: Jeffery Krause

    摘要: A method for forming a helical pinion gear (12) for a rack and pinion steering apparatus (10) comprises the steps of: providing a cylindrical first blank (60) made of a deformable material and having an outer surface (68); providing a cylindrical second blank (100) made of a deformable material and having an outer surface (108); forming a bore (116) extending at least partially through the second blank (100); forming helical teeth (52) on the outer surface (108) of the second blank; and interconnecting the second blank (100) with the first blank (60) to form the helical pinion (12). The helical teeth (52) on the pinion (12) mesh with rack teeth (44) on a rack (16) in a rack and pinion steering apparatus (10).

    摘要翻译: 一种用于形成用于齿条和小齿轮转向装置(10)的螺旋小齿轮(12)的方法包括以下步骤:提供由可变形材料制成并具有外表面(68)的圆柱形第一坯料(60); 提供由可变形材料制成并具有外表面(108)的圆柱形第二坯料(100); 形成至少部分延伸穿过第二坯料(100)的孔(116); 在所述第二坯料的外表面(108)上形成螺旋齿(52); 以及将所述第二坯件(100)与所述第一坯料(60)互连以形成所述螺旋小齿轮(12)。 小齿轮(12)上的螺旋齿(52)与齿条齿条转向装置(10)中的齿条(16)上的齿条齿(44)啮合。

    Gear wheels roll formed from powder metal blanks
    10.
    发明申请
    Gear wheels roll formed from powder metal blanks 有权
    齿轮由粉末金属坯料形成

    公开(公告)号:US20040221453A1

    公开(公告)日:2004-11-11

    申请号:US10240447

    申请日:2003-07-14

    IPC分类号: B21K001/30

    摘要: A method is disclosed for the manufacture of gear wheels having two axially adjacent gears (4,6) thereon. A blank is prepared with the two gears crudely formed thereon by compressing and sintering a shaped mass of substantially metal powder. The blank is then mounted for rotation about a first axis, and the gears are roll-formed on the blank by rotating the blank in meshing engagement with respective dies (10,12) mounted for rotation about second and third axes substantially parallel to the first axis.

    摘要翻译: 公开了一种用于制造其上具有两个轴向相邻的齿轮(4,6)的齿轮的方法。 通过压缩和烧结基本上金属粉末的成形块,制备其上粗略形成的两个齿轮的坯料。 然后安装坯件以围绕第一轴线旋转,并且齿轮通过旋转坯件与相应的模具(10,12)啮合而转动,所述模具安装成围绕基本平行于第一轴线的第二和第三轴线旋转 轴。