Abstract:
A control system for a switched reluctance (SR) motor includes a Direct Current (DC) power source, and an inverter. The control system includes a user interface configured to enable an operator to specify a desired torque output. The control system further includes a controller which converts a DC current from the Alternating Current (AC) supplied to the SR motor by the inverter. The controller estimates an actual power output generated by the SR motor based on a DC voltage supplied by the DC power source to the inverter, and the converted DC current. The controller estimates an actual torque output based on the actual power output and a rotational speed of the SR motor. The controller compares the actual torque output and a desired torque output to calculate a torque error. The controller adjusts a torque output limit and the rotational speed of the SR motor.
Abstract:
A method for determining rotor position of a switched reluctance (SR) machine having a rotor and a stator is provided. The method may include injecting a test pulse into one or more idle phases of the SR machine, determining a decoupled flux value based at least partially on a total flux value corresponding to the test pulse and a mutual flux value, and determining the rotor position based at least partially on the decoupled flux value.
Abstract:
A method of regulating a phase current of an electric motor is provided. The method may include selectively enabling one or more switches of each phase of the electric motor according to one of at least a soft chopping motoring routine and a soft chopping generating routine, monitoring the phase current relative to at least one limit of a hysteresis band and a switching period, and controlling the switches according to a hard chopping routine when the phase current does not reach the limit within the switching period.
Abstract:
A control system for an alternating current (AC) machine having a rotor and a stator is disclosed. The control system may include a direct current (DC) link providing a variable DC link voltage; an inverter module operatively coupled between the DC link and the AC machine, and a controller in communication with the inverter module. The inverter module may include a plurality of gates in selective communication with each phase of the stator. The controller may be configured to receive a signal indicative of the variable DC link voltage, receive a signal indicative of a rotational speed of the rotor, receive a torque command, and generate a direct-axis current command and a quadrature-axis current command using the variable DC link voltage, the rotational speed, and the torque command as inputs into a three-dimensional lookup table preprogrammed into a memory associated with the controller.
Abstract:
A control system for a switched reluctance (SR) machine is disclosed. The SR machine may have a rotor and a stator. The control system may have a converter circuit operatively coupled to the stator and including a plurality of gates in selective communication with each phase of the stator, and a controller in communication with each of the stator and the converter circuit. The controller may be configured to command a fixed dwell of a theta-on angle and a theta-off angle and a varying current command to the plurality of gates when the SR machine is in a continuous conduction mode.
Abstract:
A method of estimating an initial rotor position of a switched reluctance (SR) machine having a rotor and a stator is provided. The method may comprise the steps of driving a phase current in each of a plurality of phases of the SR machine to a predefined limit, performing an integration of a common bus voltage associated with each phase, determining a flux value for each phase based on the integrations, and determining the initial rotor position based on the flux values.
Abstract:
Techniques are described to continuously calculate an inverter DC power of a synchronous machine, e.g., motor or generator, based on the individual phase currents, DC link voltage, and gate signals, which can be compared against the commanded mechanical power based of the estimated rotor speed and commanded torque. A controller can determine whether to shut down the inverter, such as the pulse width modulation (PWM), if the DC power is greater than a threshold value. Such a threshold can be defined to allow an acceptable position and speed estimation error margin.
Abstract:
A work machine includes a frame, a traction system supporting the frame, a power source mounted on the frame, a switched reluctance motor, an inverter configured to control power to the motor from a power source, and a controller. The controller is configured to receive a signal indicating a desired torque and determine if the desired torque is between an upper threshold and a lower threshold. If the desired torque is between the upper threshold and the lower threshold, pulse width modulation is used to produce a PWM adjusted torque command, and the motor is commanded based on the PWM adjusted torque command. The PWM adjusted torque command is configured to cycle between the upper threshold and the lower threshold to produce the desired torque.
Abstract:
Power based self-sensing of a rotor position of an SR motor at mid to high speeds and low torque is achieved by an SR motor control system by comparing the motor power to an injection maximum power. A position current pulse is injected to a stator pole in response to the motor power being less than the injection maximum power. An actual stator current created by the position current pulse is compared to an estimated stator current, and a stored estimated rotor position in a memory is updated to a new estimated rotor position if the actual stator current is not equal to the estimated stator current.
Abstract:
A control system for a rotary electric machine includes a controller configured to generate dynamic input current data based upon a dynamic analysis of self flux data, mutual flux data, and saturation scaling factor data. Upon generating a torque request, the controller is configured to determine a desired electrical input based upon the dynamic input current data to generate the desired output torque. The desired electrical input includes a magnitude and duration of an electrical pulse and a desired angular position of the rotor of the rotary electric machine relative to the stator of the machine. The controller determines an angular position of the rotor and generates an operating command to generate the desired electrical input at the desired angular position of the rotor to propel the rotary electric machine and generate the desired output torque. A rotary electric machine and method of operating same are provided.