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公开(公告)号:US20210175486A1
公开(公告)日:2021-06-10
申请号:US16706331
申请日:2019-12-06
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Jeffrey D. CAIN , Andrew C. BOBEL , Nicholas P. PIECZONKA , Robert D. SCHMIDT , Anil K. SACHDEV , Mark W. VERBRUGGE
IPC: H01M4/04 , H01M4/1391
Abstract: The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).
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公开(公告)号:US20210135193A1
公开(公告)日:2021-05-06
申请号:US16668882
申请日:2019-10-30
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Lei WANG , Xingcheng XIAO , Wei LI , Mark W. VERBRUGGE , Michael P. BALOGH
IPC: H01M4/1395 , H01M4/38 , H01M4/04 , H01M4/66
Abstract: Methods of making negative electrode materials for an electrochemical cell that cycles lithium ions are provided. A surface of the electrode material formed of silicon, silicon-containing alloys, tin-containing alloys, or combinations thereof is treated with an oxidant at a first temperature of greater than or equal to about 100° C. to form a continuous intermediate layer comprising oxides. The method also includes pyrolyzing a carbon-containing precursor over the continuous intermediate layer at a second temperature of greater than or equal to about 600° C. to form a continuous carbon coating thereon. The intermediate layer oxides may be transformed to carbides. The continuous carbon coating comprises both graphitic carbon and amorphous carbon and may be a multilayered coating, where the inner layer predominantly includes amorphous carbon and the outer layer predominantly includes graphitic carbon.
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公开(公告)号:US20200220153A1
公开(公告)日:2020-07-09
申请号:US16239027
申请日:2019-01-03
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Xingcheng XIAO , Mark W. VERBRUGGE
IPC: H01M4/04 , H01M4/62 , H01M4/38 , H01M10/0525 , H01M4/134 , H01M4/1395
Abstract: Methods of forming a plurality of axial geometry carbon structures (e.g., carbon nanotubes or carbon fibers) in situ in an electrode of an electrochemical cell that cycles lithium ions are provided. Electroactive particles that undergo volumetric expansion are mixed with a polymer precursor and a plurality of catalytic nanoparticles comprising a metal selected from the group consisting of: iron, nickel, cobalt, alloys, and combinations thereof to form a substantially homogeneous slurry. The slurry is applied to a substrate and then heated in an environment having a temperature of ≤about 1000° C. and in certain aspects, ≤about 895° C. to pyrolyze the polymer precursor. The plurality of catalytic nanoparticles facilitates in situ precipitation of carbon to grow a plurality of axial geometry carbon structures. After the heating, the electrode includes an electrically conductive carbonaceous porous network comprising the plurality of electroactive particles and the plurality of axial geometry carbon structures.
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公开(公告)号:US20250105242A1
公开(公告)日:2025-03-27
申请号:US18474704
申请日:2023-09-26
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Anil K. SACHDEV , Xiaosong HUANG , Mark W. VERBRUGGE , John P. HEALY
Abstract: A method for manufacturing an anode electrode includes providing a first substrate, a second substrate, and an anode current collector. The method includes forming a first lithium metal layer on the first substrate and a second lithium metal layer on the second substrate. The method includes pressing the first lithium metal layer and the second lithium metal layer into the anode current collector to form an anode electrode.
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公开(公告)号:US20250062447A1
公开(公告)日:2025-02-20
申请号:US18449006
申请日:2023-08-14
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Diptak BHATTACHARYA , Anil K. SACHDEV , Seung-Woo CHU , Mark W. VERBRUGGE , Ryan Patrick HICKEY
IPC: H01M50/103 , H01M10/613 , H01M10/647 , H01M10/653 , H01M10/658 , H01M50/119 , H01M50/166 , H01M50/169 , H01M50/176 , H01M50/209 , H01M50/548
Abstract: A battery cell including a can body of an enclosure comprising a sheet of metal that is folded into an open cylindrical shape and welded. The can body includes a first opening and a second opening at opposite ends of the can body. The can body is configured to receive a battery cell stack. A lid portion of the enclosure is attached to the first opening of the can body. A bottom portion of the enclosure is attached to the second opening of the can body.
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26.
公开(公告)号:US20230387381A1
公开(公告)日:2023-11-30
申请号:US17869580
申请日:2022-07-20
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Zhe LI , Xingcheng XIAO , Yong LU , Haijing LIU , Mark W. VERBRUGGE
IPC: H01M4/134 , H01M10/0562 , H01M4/62 , H01M4/04 , H01M10/0525
CPC classification number: H01M4/134 , H01M10/0562 , H01M4/625 , H01M4/0423 , H01M10/0525 , H01M2004/021
Abstract: An all-solid-state electrochemical cell is provided. The electrochemical cell includes an electrode having a current collector that defines a major axis, and an electroactive material layer disposed on or adjacent to the current collector. The electroactive material layer includes a plurality of hierarchical silicon columns, and a solid sulfide electrolyte. The solid sulfide electrolyte is formed in-situ and fills greater than or equal to about 60 vol. % to less than or equal to about 100 vol. % of voids in the electroactive material layer. The voids being defined by openings between the hierarchical silicon columns. A longest dimension of each hierarchical silicon columns is perpendicular to the major axis of the second current collector.
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公开(公告)号:US20220173377A1
公开(公告)日:2022-06-02
申请号:US17539901
申请日:2021-12-01
Applicant: GM Global Technology Operations LLC
Inventor: Dewen KONG , Xiaochao QUE , Haijing LIU , Xiaosong HUANG , Mark W. VERBRUGGE , Meiyuan WU
IPC: H01M4/136 , H01M4/58 , H01M4/66 , H01M4/62 , H01M10/0525
Abstract: The present disclosure relates to high capacity (e.g., areal capacity greater than about 4 mAh/cm2 to less than or equal to about 50 mAh/cm2) electrodes for electrochemical cells. An example electrode may include a current collector (e.g., meshed current collector) and one or more electroactive material layers having thicknesses greater than about 150 μm to less than or equal to about 5 mm. The electroactive material layers may each include lithium manganese iron phosphate (LiMnxFe1-xPO4, where 0≤x≤1) (LMFP). The electrode may further include one or more electronically conductive adhesive layers disposed between the current collector and the electroactive material layers. The adhesive layers may include one or more polymer components and one or more conductive fillers. The electroactive material layers may be gradient layers, where sublayers closer to the current collector has a lower porosity than layers further from the current collector.
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公开(公告)号:US20220102725A1
公开(公告)日:2022-03-31
申请号:US17039366
申请日:2020-09-30
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Xingcheng XIAO , Mark W. VERBRUGGE , Xingyi YANG , Lei WANG , Raghunathan K.
IPC: H01M4/58 , H01M10/0525 , H01M4/136 , H01M4/505 , H01M4/525 , H01M4/1397 , H01M4/1393 , H01M4/133 , H01M4/62
Abstract: An electrochemical cell is provided herein as well as methods for preparing electrochemical cells. The electrochemical cell includes a negative electrode and a positive electrode. The negative electrode includes a prelithiated electroactive material including a lithium silicide. Lithium is present in the prelithiated electroactive material in an amount corresponding to greater than or equal to about 10% of a state of charge of the negative electrode. The electrochemical cell has a negative electrode capacity to positive electrode capacity for lithium (N/P) ratio of greater than or equal to about 1, and the electrochemical cell is capable of operating at an operating voltage of less than or equal to about 5 volts.
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公开(公告)号:US20210234153A1
公开(公告)日:2021-07-29
申请号:US16752192
申请日:2020-01-24
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Xingcheng XIAO , Xingyi YANG , Raghunathan K , Mark W. VERBRUGGE
IPC: H01M4/139 , H01M4/04 , H01M4/62 , C23C16/40 , C23C16/455 , H01M4/36 , H01M10/0525 , H01M4/02
Abstract: A method of making an electrode material for an electrode in an electrochemical cell that cycles lithium ions is provided, where a protective coating is applied to an electrode precursor material. The electrode precursor may be a silicon-containing composition. The protective coating is selected from the group consisting of: an oxide-based coating, a fluoride-based coating, and a nitride-based coating. The method also includes lithiating the electrode precursor material in a continuous process. The continuous process is conducted in a reactor having a first reaction chamber and a second reaction chamber to form a lithiated electrode material comprising the protective coating.
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公开(公告)号:US20210151787A1
公开(公告)日:2021-05-20
申请号:US16689748
申请日:2019-11-20
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Xingcheng XIAO , Xingyi YANG , Mark W. VERBRUGGE , Raghunathan K , Qinglin ZHANG
IPC: H01M10/0525 , H01M4/485 , H01M10/0562 , H01M4/525 , C01G53/00
Abstract: Lithiated electrodes, electrochemical cells including lithiated electrodes, and methods of making the same are provided. The method includes lithiating at least one electrode in an electrochemical cell by applying current across a first current collector of the at least one electrode to a second current collector of an auxiliary electrode. The electrochemical cell may be disposed within a battery packaging and the auxiliary electrode may be disposed within the battery packaging adjacent to an edge of the electrochemical cell. The at least one electrode may include a first electroactive layer disposed on or near one or more surfaces of the first current collector, and the auxiliary electrode may include a second electroactive layer disposed at or near one or more surfaces of the second current collector. The method may further include extracting the auxiliary electrode from the battery packaging and sealing the battery packaging, which includes the pre-lithiated electrochemical cell.
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