Abstract:
A method for manufacturing an electrode for a battery cells includes supplying an active material layer, a current collector, and a dummy current collector between a first roller and a second roller; using one of the first roller and the second roller, biasing the current collector into the active material layer below an outer surface of the active material layer using the dummy current collector; and removing the dummy current collector from the active material layer.
Abstract:
The present disclosure provides a negative electrode for an electrochemical cell that cycles lithium ions. The negative electrode may include a negative electroactive material and a lithiation additive. The negative electroactive material may have a first cell voltage window. The lithiation additive may have a second cell voltage window. The second cell voltage window may be less than the first cell voltage window. When the electrochemical cell is operated in the second cell voltage window, the lithiation additive may lithiated the cell.
Abstract:
A cooling assembly according to various aspects of the present disclosure includes a housing, an electronic component, a dielectric coolant, and a cover. The housing includes an interior compartment having a basin region in which the electronic component and the coolant are disposed. The coolant undergoes phase change between a liquid state and a gas state. The coolant is in direct contact with the electronic component in the liquid state. The cover component extends transversely through the interior compartment and is coupled to the body. The cover component is disposed in a direction with respect to the basin region. The cover component at least partially defines a port in fluid communication with the basin region. The cover component is configured to permit flow therethrough of the dielectric coolant in the gas state in at least the direction.
Abstract:
Methods for press hardening galvanized, pre-treated, optionally non-annealed steel alloys are provided. The press-hardened steel alloy may have an ultimate tensile strength (UTS) of at least about 1,000 MPa and is substantially free of liquid metal embrittlement (LME). The press-hardened steel alloy may be further quenched to below room temperature. The press-hardened steel may have a multi-phase microstructure of ferrite at greater than or equal to about 1% to less than or equal to about 60% by volume and a combined volume percentage of martensite, retained austenite, and other transformation products at greater than or equal to about 40% to less than or equal to about 99%.
Abstract:
A brake drum having a composite structure includes a cylindrical body defining an inner friction surface and an outer surface. The cylindrical body includes a drum core comprising an Al—Si alloy, the drum core including an inner surface, and an outer surface of the drum core defining the outer surface of cylindrical body. The cylindrical body includes a thermal barrier layer comprising a thermally insulating material on the inner surface of the drum core, and a wear-resistant layer comprising an Fe—Al—Si—Zr alloy on the inner surface of the drum core over the thermal barrier layer, the wear-resistant layer defining the inner friction surface of the cylindrical body.
Abstract:
A method of making a battery current collector foil includes heat treating a foil sheet and mechanically roughening the heat treated foil sheet to create a surface roughness of between 2-4 μm. The heat treating and mechanical roughening of the foil sheet provides improved coating adhesion. One of an anode and cathode coating is then applied to the roughened, heat treated, foil sheet.
Abstract:
A bi-material permanent magnet for an electric machine includes a core including a first magnetic material and a shell portion located on the core and made of a second magnetic material. The first magnetic material comprises a magnet material with an energy less than 20 Mega Gauss Oersteds (MGOe). The second magnetic material comprises a magnet material with an energy greater than 30 MGOe.
Abstract:
The present disclosure relates to electroactive materials for use in electrodes of lithium-ion electrochemical cells and methods of making the same, for example, methods for lithiating electroactive materials. A method of lithiating an electroactive material may include dispersing an electroactive material precursor within a room-temperature electrolyte that includes a lithium-based salt and contacting the electrolyte mixture and a lithium source so as to cause the lithium source to ionize and form lithium ions. The lithium ions may react with the electroactive material precursor to form a fully lithiated electroactive material (e.g., greater than 70% of total lithiation). The method further includes, in certain aspects, electrochemically discharging the fully lithiated electroactive material to form a lithiated electroactive material having an optimized lithiation state (e.g., less than or equal to about 40% of a first lithiation state of the fully lithiated electroactive material).
Abstract:
A cover covering an object includes an inner surface of the cover facing the object and spaced from the object, and an outer surface of the cover opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the cover. The local energy absorber includes an energy absorbing core layer operatively attached to the inner surface of the cover and a frangible face sheet layer attached to the energy absorbing core layer facing the object. The frangible face sheet layer is to initiate fracture of the frangible face sheet layer during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.
Abstract:
A method for manufacturing a current collector for an electrode of a battery cell includes providing a wire mesh current collector including a plurality of first wires and a plurality of second wires that overlap to form a plurality of mesh joints. A diameter of the plurality of first wires and the plurality of second wires is in a range from 4 μm to 100 μm. The method includes coating the wire mesh current collector with a metal coating by immersing the wire mesh current collector in a bath including a metal salt.