摘要:
A slider for use in a magnetic data recording system that is constructed from a Si wafer by a method that saves valuable wafer real estate by minimizing kerf related to the cutting of the wafer into slider rows. The sliders are produced from a (110) oriented Si wafer, and the sliders are parsed into rows by a process that involves forming a mask having a trench or opening between the rows of sliders at the location of the desired cut and parallel to a vertical (111) plane of the wafer. The wafer is then exposed to KOH which removes wafer material in the vertical direction through the wafer without removing wafer material in the horizontal direction. The vertical removal of wafer material is due to the extreme preferential removal of the (110) surface Si over that of the (111) surface Si. This results in a narrow straight trench being formed. The KOH etch removal can form a trench or cut having a width of only 30 to 50 um through a 1 mm thick wafer.
摘要:
A thermally-assisted recording (TAR) head structure has a semiconductor substrate as the head carrier with a vertical-cavity surface-emitting laser (VCSEL) on its front surface, a TAR head formed directly on the VCSEL, and a highly reflecting third mirror on its back surface. The semiconductor substrate serves as an extended cavity for the VCSEL. The TAR head is fabricated on the outer surface of the VCSEL in the same manner as proposed for fabrication of a TAR head on a conventional slider. The TAR head includes a conventional read head and write head, and an optical waveguide with a grating coupler and a near-field transducer (NFT). The laser radiation is output through a partially reflecting output mirror of the VCSEL through the front surface to the grating coupler, which turns the incoming laser radiation 90 degrees and directs it into the waveguide from where it is directed to the NFT.
摘要:
A method of fabricating a c-aperture or E-antenna plasmonic near field source for thermal assisted recording applications in hard disk drives is disclosed. A c-aperture or E-antenna is built for recording head applications. The technique employs e-beam lithography, partial reactive ion etching and metal refill to build the c-apertures. This process strategy has the advantage over other techniques in the self-alignment of the c-aperture notch to the c-aperture internal diameter, the small number of process steps required, and the precise and consistent shape of the c-aperture notch itself.
摘要:
A method of fabricating a c-aperture or E-antenna plasmonic near field source for thermal assisted recording applications in hard disk drives is disclosed. A c-aperture or E-antenna is built for recording head applications. The technique employs e-beam lithography, partial reactive ion etching and metal refill to build the c-apertures. This process strategy has the advantage over other techniques in the self-alignment of the c-aperture notch to the c-aperture internal diameter, the small number of process steps required, and the precise and consistent shape of the c-aperture notch itself.
摘要:
A thermally-assisted recording (TAR) patterned-media magnetic recording disk drive has a perpendicular patterned-media disk with multilevel data islands and a laser capable of supplying multiple levels of output power to a near-field transducer (NFT). If there are only two cells in each island, each island is formed of an upper cell of magnetic material with a coercivity HC1 and a Curie temperature TC1, a lower cell of magnetic material with a coercivity HC2 and a Curie temperature TC2 greater than TC1, and a nonmagnetic spacer layer between the two cells. Each cell is formed of high-anisotropy material so as to have an anisotropy field greater than the magnetic write field. The TAR laser is capable of supplying at least two levels of output power to the NFT to allow the islands to be heated to two distinct temperatures so that the two cells in an island can be written so as to have either the same or opposite magnetizations.
摘要:
A method for making a master mold to be used for nanoimprinting patterned-media magnetic recording disks results in a master mold having topographic pillars arranged in a pattern of annular bands of concentric rings. The ratio of circumferential density of the pillars to the radial density of the concentric rings in a band is greater than 1. The method uses sidewall lithography to first form a pattern of generally radially-directed pairs of parallel lines on the master mold substrate, with the lines being grouped into annular zones or bands. The sidewall lithography process can be repeated, resulting in a doubling of the number of lines each time the process is repeated. Conventional lithography is used to form concentric rings over the radially-directed pairs of parallel lines. After etching and resist removal, the master mold has pillars arranged in circular rings, with the rings grouped into annular bands. The master mold may be used to nanoimprint the disks, resulting in disks having a BAR greater than 1, wherein BAR is the ratio of data track spacing in the radial direction to the data island spacing in the circumferential direction.
摘要:
A patterned-media magnetic recording disk drive uses an optical system for accurately clocking the write data. The disk has concentric data tracks patterned into discrete magnetizable data islands with nonmagnetic spaces between the islands. As the disk rotates, a radiation source directs near-field radiation to the islands and spaces, and a radiation detector receives reflected radiation. The radiation is directed from the source through an optical channel or waveguide on the air-bearing slider that supports the read and write heads. The optical channel or waveguide has a near-field transducer at the disk-facing surface of the slider where the near-field radiation exits and reflected radiation returns. The reflected optical power varies depending on whether the near-field transducer couples to an island or a space, so the radiation detector output signal represents the frequency and phase of the islands as the disk rotates. The write clock that controls write pulses to the write head is responsive to the radiation detector output signal, so the frequency and phase of the write clock signal can be matched to the frequency and phase of the islands as the disk rotates.
摘要:
According to one embodiment, an apparatus includes a near field transducer comprising a conductive metal film having a main body with front and back edges and a ridge extending from the front edge of the main body. Also, the apparatus includes an optical waveguide for illumination of the near field transducer, wherein a distance between the ridge and the back edge of the main body is between about 60 and about 240 nanometers.
摘要:
A method for making a master mold to be used for nanoimprinting patterned-media magnetic recording disks results in a master mold having topographic pillars arranged in a pattern of annular bands of concentric rings. The ratio of circumferential density of the pillars to the radial density of the concentric rings in a band is greater than 1. The method uses sidewall lithography to first form a pattern of generally radially-directed pairs of parallel lines on the master mold substrate, with the lines being grouped into annular zones or bands. The sidewall lithography process can be repeated, resulting in a doubling of the number of lines each time the process is repeated. Conventional lithography is used to form concentric rings over the radially-directed pairs of parallel lines. After etching and resist removal, the master mold has pillars arranged in circular rings, with the rings grouped into annular bands. The master mold may be used to nanoimprint the disks, resulting in disks having a BAR greater than 1, wherein BAR is the ratio of data track spacing in the radial direction to the data island spacing in the circumferential direction.
摘要:
A disk drive is described having a capability of burnishing the sliders on demand by using a heater in the slider to thermally protrude the slider. Each slider includes a heating element with a sufficient thermal expansion stroke to bring the area of the slider containing the transducer into contact with the disk surface to burnish the slider. Preferably the heater is used to bring the slider into contact with the disk to burnish the lowest flying part of the slider body after the drive has been assembled, and remove most or all of the overcoat and recession, and exposing the transducers at the ABS. The burnish process is performed in situ in the drive and the drive is preferably hermetically sealed to reduce the risk of corrosion. The slider can be flown and magnetically tested prior to burnishing off the overcoat to avoid corroding the head before the drive is assembled.