公开(公告)号：US11504892B2

公开(公告)日：2022-11-22

申请号：US16134766

申请日：2018-09-18

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark ,  Antoni S. Gozdz

IPC: B29B15/12 ,  B29C31/04 ,  B29C48/00 ,  B29C64/118 ,  B29C64/209 ,  B29C69/00 ,  B29C70/16 ,  B29C70/20 ,  B29K105/08 ,  B29K105/16 ,  B33Y30/00 ,  B33Y70/00 ,  B29C64/188 ,  B29C64/194 ,  B29C64/386 ,  B29C64/40 ,  B29C70/54 ,  B33Y10/00 ,  B33Y50/02 ,  B29K307/04 ,  B33Y80/00

Abstract: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.

公开(公告)号：US20210178691A1

公开(公告)日：2021-06-17

申请号：US17120541

申请日：2020-12-14

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark ,  Benjamin Hodsdon Gallup

IPC: B29C64/35 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/20 ,  B28B1/00 ,  B22F10/14 ,  B22F10/68 ,  B22F12/53 ,  B22F12/52 ,  B22F12/63 ,  B29C64/165 ,  B29C64/209 ,  B29C64/218 ,  B29C64/329

Abstract: A system, apparatus and methods of additively manufacturing an object is disclosed. Specifically, provided herein are systems and methods of distributing powder within a build chamber for a layer-by-layer binderjet process. Distributing powder including apparatus and methods for uniformly densifying powder within the build chamber are also disclosed herein.

公开(公告)号：US10828698B2

公开(公告)日：2020-11-10

申请号：US15831995

申请日：2017-12-05

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: B22F3/00 ,  B33Y10/00 ,  B22F3/10 ,  B29C64/118 ,  B33Y70/00 ,  B22F1/00

Abstract: In additive manufacturing, a composite build material filament and a release material filament are dropped from respective spools to a print head. Each of the composite build material filament and the release material filament includes a metal or ceramic powder plus a binder. On the spools and over the drop height, the filaments are heated to a temperature that flexes the filaments but does not soften them to a breaking point. The drop height is of similar linear scale to the build plate. The materials are debound and sintered.

公开(公告)号：US10682844B2

公开(公告)日：2020-06-16

申请号：US15404816

申请日：2017-01-12

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: B29C67/00 ,  B29C31/08 ,  B33Y50/02 ,  B33Y10/00 ,  B33Y30/00 ,  B29C31/04 ,  B33Y70/00 ,  B29C45/14 ,  B29C64/106 ,  G05B19/4099 ,  B29C64/386 ,  B29C70/16 ,  G06F30/00 ,  B29L31/30 ,  B29K105/08 ,  B29L31/34 ,  B29K71/00 ,  B29K25/00 ,  B29K79/00 ,  B29K63/00 ,  B29K77/00 ,  B29K101/12 ,  B29C64/40

Abstract: A reinforced molding is formed having an internal continuous fiber reinforcement preform embedded therein. Continuous reinforcing fiber is deposited in a reinforcement volume to form a continuous fiber reinforcement preform, and the reinforcement preform is then located within a mold of a molding apparatus. The mold is loaded with flowable and substantially isotropic molding material, e.g., by injection with heated and/or pressurized resin. The molding material is hardened (by curing or cooling or the like) to overmold the continuous fiber reinforcement preform. The resulting reinforced molding surrounds the internal continuous fiber reinforcement preform with a hardened substantially isotropic molding material.

公开(公告)号：US10589352B2

公开(公告)日：2020-03-17

申请号：US16427448

申请日：2019-05-31

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: B33Y30/00 ,  B22D31/00 ,  B22D11/01 ,  B22D27/00 ,  B33Y10/00 ,  B22F3/105

Abstract: In molten metal jetting, where droplets of metal are jetted to 3D print a part, each layer may be traversed each successive layer with a normalizing grinding wheel or other leveling device such as a layer to level each successive layer, and/or the melt reservoir or printing chamber may be filled with an anoxic gas mix to prevent oxidation.

公开(公告)号：US10556384B2

公开(公告)日：2020-02-11

申请号：US16057730

申请日：2018-08-07

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: B29C64/40 ,  B33Y10/00 ,  B29C64/141 ,  B29C64/118 ,  B29C64/295 ,  B29C64/245 ,  B29C31/04 ,  B22F3/11 ,  B29C64/165 ,  B29K25/00 ,  B29C70/16 ,  B29C64/209 ,  B29K79/00 ,  B22F3/105

Abstract: A method comprising depositing, in layers, a shrinking platform formed from a composite including metal particles embedded in a first matrix, depositing shrinking supports of the composite upon the shrinking platform, forming a separation clearance dividing at least one shrinking support into fragments, depositing, from the composite, a part upon the shrinking platform and shrinking supports, depositing a separation material intervening between the part and the shrinking supports, the separation material including a ceramic powder and a second matrix, and forming, from the shrinking platform, shrinking supports, separation material, and part, a portable platform assembly in a green state, wherein the shrinking support is configured to prevent the portable platform assembly from distorting from gravitational force during sintering of the metal particles of the assembly in a brown state, and wherein the ceramic powder of the separation material is configured to separate the shrinking support from the part following sintering.

公开(公告)号：US20190217525A1

公开(公告)日：2019-07-18

申请号：US16161822

申请日：2018-10-16

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark ,  Antoni S. Gozdz

IPC: B29C64/106 ,  B29C69/00 ,  B29C64/165 ,  B29C70/20 ,  B29C64/20

CPC classification number: B29C64/106 ,  B29C64/165 ,  B29C64/20 ,  B29C69/001 ,  B29C70/20 ,  B29K2101/12 ,  B29K2105/08 ,  B29K2105/10 ,  B29K2105/253 ,  B29K2307/04 ,  B33Y10/00 ,  B33Y70/00

Abstract: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.

公开(公告)号：US20190217518A1

公开(公告)日：2019-07-18

申请号：US16134766

申请日：2018-09-18

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark ,  Antoni S. Gozdz

IPC: B29C48/00 ,  B29B15/12 ,  B29C70/16 ,  B29C31/04 ,  B29C64/106 ,  B29C64/118 ,  B33Y70/00 ,  B33Y50/02 ,  B33Y10/00 ,  B29C70/54 ,  B29C70/20 ,  B29C69/00 ,  B29C64/40 ,  B29C64/386 ,  B29C64/20 ,  B29C64/194 ,  B29C64/188

CPC classification number: B29C48/0022 ,  B29B15/12 ,  B29C31/042 ,  B29C31/045 ,  B29C31/048 ,  B29C64/106 ,  B29C64/118 ,  B29C64/188 ,  B29C64/194 ,  B29C64/20 ,  B29C64/386 ,  B29C64/40 ,  B29C69/001 ,  B29C70/16 ,  B29C70/20 ,  B29C70/205 ,  B29C70/545 ,  B29C2793/0081 ,  B29K2105/08 ,  B29K2105/167 ,  B29K2307/04 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y50/02 ,  B33Y70/00 ,  B33Y80/00

Abstract: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.

公开(公告)号：US20190200703A1

公开(公告)日：2019-07-04

申请号：US16296551

申请日：2019-03-08

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: A43B17/00 ,  B29C64/106 ,  A43B23/02 ,  B33Y80/00 ,  B29C64/118 ,  B29C70/68 ,  B33Y10/00

CPC classification number: A43B17/003 ,  A43B23/0235 ,  A43B23/0245 ,  B29C64/106 ,  B29C64/118 ,  B29C70/681 ,  B29C70/682 ,  B33Y10/00 ,  B33Y80/00

Abstract: A footwear insole shape is generated by supplying a core reinforced filament having a matrix material impregnating reinforcing strands aligned along the filament, as well as a fill material separately from the core reinforced filament and depositing at least one shell of fill material within an insole shape upon a print bed. The core reinforced filament is deposited to fuse to the fill material within a first reinforcing region formed with respect to the insole shape. A cutter upstream of the nozzle tip cuts the core reinforced filament, and a remainder of the core reinforced filament is deposited to complete the first reinforcing region. A nozzle tip applies pressure to continuously compact the core reinforced filament toward the insole shape as the core reinforced filament is fused to the fill material.

公开(公告)号：US10315247B2

公开(公告)日：2019-06-11

申请号：US15275849

申请日：2016-09-26

Applicant: MARKFORGED, INC.

Inventor： Gregory Thomas Mark

IPC: B33Y10/00 ,  B22D31/00 ,  B22D11/01 ,  B22D27/00 ,  B33Y30/00 ,  B22F3/105

Abstract: In molten metal jetting, where droplets of metal are jetted to 3D print a part, each layer may be traversed each successive layer with a normalizing grinding wheel or other leveling device such as a layer to level each successive layer, and/or the melt reservoir or printing chamber may be filled with an anoxic gas mix to prevent oxidation.