METHOD OF BRAKING A POWER TOOL
    21.
    发明申请

    公开(公告)号:US20240372488A1

    公开(公告)日:2024-11-07

    申请号:US18772975

    申请日:2024-07-15

    Abstract: A two-stage braking method for a brushless DC (BLDC) motor. The method includes control a switching array to drive the BLDC motor according to a commutation scheme to decrease a speed of the BLDC motor, allow the BLDC motor to coast, determine the speed of the BLDC motor, and actuate high side switches and/or low side switches to substantially stop rotational movement of the BLDC motor.

    Short circuit protection for a BLDC motor

    公开(公告)号:US11929698B2

    公开(公告)日:2024-03-12

    申请号:US17694249

    申请日:2022-03-14

    CPC classification number: H02P29/024 B25B21/004 G01R31/343 H02K7/145

    Abstract: The present invention relates to switching element protection of a BLDC motor, such as used with a power tool. The present invention checks each switching element of a power stage individually for a short circuit when a trigger of the tool is actuated. Each switching element is turned ON for a period of time (such as 1-5 microseconds, for example), current flowing through the half-bridge or the full power stage is measured, and that switching element is turned OFF. When the current is greater than or equal to a threshold (such as 5 A, for example), the controller stops and indicates a fault condition. By testing each switching element in order, the controller is able to determine whether the shorted switching element is the opposite one in the half-bridge being tested.

    Controlling brushless motor commutation

    公开(公告)号:US11689124B2

    公开(公告)日:2023-06-27

    申请号:US17147205

    申请日:2021-01-12

    CPC classification number: H02P6/12 B25F5/02 B25B21/004 H02P2205/03

    Abstract: A computer implemented method for controlling commutation of a brushless DC (BLDC) motor. The method includes controlling a switching array to drive the BLDC motor at a first commutation, receiving and monitoring power consumption signals indicating power consumption of the BLDC motor, determining whether the power consumption exceeds a first threshold value, and controlling the switching array to drive the BLDC motor at a second commutation when the power consumption exceeds the first threshold value.

    MOTOR TIMEOUT IN POWER TOOL
    25.
    发明申请

    公开(公告)号:US20220305603A1

    公开(公告)日:2022-09-29

    申请号:US17694218

    申请日:2022-03-14

    Abstract: The present invention relates to a motor timeout of a power tool. When a trigger of the tool is unintentionally actuated, power is provided to a motor of the tool to cause an output assembly of the tool to operate. This can be problematic when the tool is being stored. To address this situation, the tool initiates or starts a motor timer when the motor is running at any nonzero speed. If the trigger remains continuously actuated, with the motor running at any nonzero speed, and the motor timer reaches a threshold limit, the tool ceases or discontinues to allow power to be provided to the motor, thereby shutting off the motor. This reduces the power source from being unintentionally discharged, and the chance of the tool creating a situation where the output assembly can unintentionally cause damage to the storage mechanism or other surroundings.

    TOOL AND MOTOR ANTI-ROTATION
    27.
    发明申请

    公开(公告)号:US20220088753A1

    公开(公告)日:2022-03-24

    申请号:US17028054

    申请日:2020-09-22

    Abstract: The present invention relates to a motorized hand tool having a motor with a motor front casing adapted to resist rotation of the motor with respect to a housing of the tool, without use of extra fasteners or machining operations. The motor front casing includes first and second flanges and first and second tabs that protrude radially outwardly and that are disposed proximal to respective ends of the flanges. When the motor is installed, the tabs abut a ratchet head housing and are sandwiched between the ratchet head housing and a rib if a tool housing to resist motor rotation and ensure all forces are distributed across a whole face of the rib to minimize deformation of the rib and/or tool housing.

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