Abstract:
A wellbore system includes a sealing assembly for creating an annular seal between wellbore members. The sealing assembly includes a wicker profile defined a first sealing surface for engaging and embedding into a radially adjacent, second sealing surface. The wicker profile includes a first section having a first hardness and a second section adjacent to the first section and having a second hardness greater than the first hardness. Both the first and second sections of wickers are embedded into the second sealing surface, and can thus provide a high degree of both sealing and lockdown performance.
Abstract:
A wear bushing assembly protects and locks down a hanger in a wellhead housing; and which includes a wear bushing body that inserts into a wear bushing sleeve. A lock ring extends into registered recesses on the body and sleeve to couple together the body and sleeve. The wellhead housing has a profiled recess circumscribing its inner surface. A lockdown ring selectively mates with the profiled recess; and when mated is in interfering contact with an upper surface of the wear bushing sleeve, thereby coupling the sleeve to the wellhead housing. The sleeve outer surface is profiled to interfere with upward movement of the hanger, so that force is transferred from the hanger to the housing through the sleeve which locks down the housing.
Abstract:
A retention system for limiting axial and radial movement of a wellbore lock ring. The retention system includes pins for resisting axial movement of the lock ring and assemblies for limiting radial outward movement of the lock ring. The lock ring circumscribes and couples to a wellbore hanger. The pins project radially from the hanger into the lock ring and into slots, where the slots extend a distance along the inner surface of the lock ring. The assemblies also project radially into the hanger and each have a portion that registers with a channel on a lower end of the lock ring. Lock ring outer radial movement is limited by contact between the portions of the assemblies and inner surfaces of the channels.
Abstract:
A wellhead assembly includes a tubular wellhead housing having a bore and an annular gallery slot. The annular gallery slot is defined by an enlarged inner diameter of the bore. A tubular hanger is selectively landed in the bore of the wellhead housing, defining an annular cavity between the bore and an outer diameter of the tubular hanger. The tubular hanger is supported by the wellhead housing with a hanger support located in the annular cavity. A flow-by passage is in fluid communication with the annular cavity at locations above and below the hanger support. The flow-by passage intersects with the gallery slot and intersects an outer radial surface of the tubular hanger.
Abstract:
An annular seal for use in a wellhead assembly has inner and outer legs that each extend in a direction that is generally parallel with an axis of the seal to define an annular space therebetween. Wickers are provided on an outer surface of the seal, so that when the seal is energized and the legs are urged radially apart from one another, the wickers engage with a mating surface of a downhole tubular. Embedding the wickers into the tubular creates a flow barrier across the interface between the seal and the tubular. The wickers deform the surface of the tubular, which creates a lock down force that opposes relative axial movement of the tubular.
Abstract:
A seal system selectively set between coaxial downhole tubulars seals between the tubulars; the system also locks the tubulars together to resist relative axial movement from thermal expansion. The seal system includes a seal element with a nose ring that couples a lock-down ring to both the inner and outer tubulars. Before inserting the seal system between the tubulars, the lock-down ring is disposed in a groove on the inner tubular. Setting the seal system drives a lower tip of the nose ring between the lock-down ring and inner tubular, thereby urging the lock-down ring radially outward. A portion of the lock-down ring remains in the groove, while an outer radial portion of the lock-down ring inserts into a profile on the outer tubular. Axial movement of a tubular transfers force to the other tubular through the lock-down ring, while a minimal amount of force transfers through the seal system.
Abstract:
A broach style anti-rotation device for connected tubular members is described. In embodiments, the broach tool is inserted into a slot in an outer diameter surface of the pin, and teeth of the broach, which have a successively greater height when moving from the front to the tail of the broach, cut a slot in a surface of the box. Sidewalls of the broach and its teeth engage shoulders of each slot to prevent the rotation of the tubular members relative to each other.
Abstract:
A retention system for limiting axial and radial movement of a wellbore lock ring. The retention system includes pins for resisting axial movement of the lock ring and assemblies for limiting radial outward movement of the lock ring. The lock ring circumscribes and couples to a wellbore hanger. The pins project radially from the hanger into the lock ring and into slots, where the slots extend a distance along the inner surface of the lock ring. The assemblies also project radially into the hanger and each have a portion that registers with a channel on a lower end of the lock ring. Lock ring outer radial movement is limited by contact between the portions of the assemblies and inner surfaces of the channels.
Abstract:
A wellhead assembly has a casing hanger for supporting a string of casing, the casing hanger having an external upward-facing shoulder. A shoulder ring is mounted on the shoulder. A radially movable annular lockdown member is carried on the shoulder ring for movement between a refracted position while the casing hanger is being run and an expanded position for engaging an interior surface of a wellhead housing. A casing hanger seal is carried by the casing hanger above the lockdown member. The casing hanger seal has a nose on a lower end that engages and moves the lockdown member to the expanded position while the casing hanger seal is being lowered into a set position. The shoulder ring is formed of a material of greater yield strength than the shoulder. Flow channels between the shoulder and the shoulder ring assist in flowing debris from above the shoulder to below.
Abstract:
A wellhead seal assembly that forms a metal-to-metal seal between inner and outer wellhead members. A seal member has inner and outer seal legs separated by a slot. A locking ring is positioned in the outer seal leg and has wickered sections, where each of the wickered sections protrude through a window in the outer seal leg of the seal member. An energizing ring has an upper tapered surface that is oblique to an axis of the annular energizing ring and extending laterally from the axis over a portion of the locking ring and a lower tapered surface that is oblique to and extending laterally from the axis. As the energizing ring is moved into the slot, the upper tapered surface engages an inner surface of the locking ring, and the lower tapered surface engages an inner annular wall of the slot.