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    METHODS AND APPARATUS TO SYNERGICALLY CONTROL A WELDING-TYPE OUTPUT DURING A WELDING-TYPE OPERATION
    31.
    发明申请
    METHODS AND APPARATUS TO SYNERGICALLY CONTROL A WELDING-TYPE OUTPUT DURING A WELDING-TYPE OPERATION 有权

    公开(公告)号：US20210299774A1

    公开(公告)日：2021-09-30

    申请号：US17182376

    申请日：2021-02-23

    Applicant: Illinois Tool Works Inc.

    Inventor： Joseph C. Schneider ,  Robert R. Davidson ,  Craig Steven Knoener ,  Charles Ace Tyler ,  Thomas A. Bunker

    IPC: B23K9/095 ,  B23K9/10 ,  B23K9/12 ,  B23K9/16 ,  B23K9/23

    Abstract: An example welding-type power supply includes power conversion circuitry configured to convert input power to welding-type power and to output the welding-type power to a welding-type torch; communications circuitry configured to receive a control signal from a remote control device during a welding-type operation, wherein the control signal is representative of a value within a first predetermined range of values; and control circuitry configured to: determine, based on at least one physical characteristic of a welding operation, a first limit range of a voltage, a current, or a wire feed speed and a second limit range of a second one of the voltage, the current, or the wire feed speed; and synergically control the first one and the second one of the voltage, the current, or the wire feed speed within the first limit range and within the second limit range based on the value of the control signal, wherein the first limit range and the second limit range are mapped to the first predetermined range of values.

    WELDING WIRE PREHEATING SYSTEMS AND METHODS
    32.
    发明申请
    WELDING WIRE PREHEATING SYSTEMS AND METHODS 有权

    公开(公告)号：US20210237188A1

    公开(公告)日：2021-08-05

    申请号：US17227889

    申请日：2021-04-12

    Applicant: Illinois Tool Works Inc.

    Inventor： Robert R. Davidson ,  Richard J. Schuh

    IPC: B23K9/095 ,  B23K9/10 ,  B23K9/173 ,  B23K9/235

    Abstract: Welding wire preheating systems and methods are disclosed. An example welding method includes: receiving a signal indicative of initiation of welding process; prior to initiating a welding arc based on the received signal, controlling voltage or current applied to a welding electrode to preheat the electrode to a temperature above an ambient temperature but below a melting point of the welding electrode; monitoring feedback voltage to determine a termination of preheating; and terminating preheating prior to initiating the welding arc in accordance with a welding protocol.

    SYSTEMS AND METHODS FOR AUTO-TUNING A GMAW WELDING PROCESS
    33.
    发明申请
    SYSTEMS AND METHODS FOR AUTO-TUNING A GMAW WELDING PROCESS 审中-公开

    公开(公告)号：US20200070270A1

    公开(公告)日：2020-03-05

    申请号：US16119890

    申请日：2018-08-31

    Applicant: Illinois Tool Works Inc.

    Inventor： Robert R. Davidson ,  Valarie Schwartz ,  Dustin Wagner

    IPC: B23K9/10

    Abstract: Systems and methods for auto-tuning a MIG welding process are disclosed. A welding-type power supply may include a power conversion circuitry configured to convert input power to welding-type power; and a controller configured to control the power conversion circuitry based on a plurality of operating parameters. The operating parameters may include an inductance parameter, a slope parameter, or a wet time parameter. During the welding process, in order to control the power conversion circuitry, the system may measure an output from the power conversion circuitry, and may update the inductance parameter, the slope parameter, or the wet time parameter.

    System and Method for Short Arc Welding
    34.
    发明申请
    System and Method for Short Arc Welding 审中-公开

    公开(公告)号：US20180099344A1

    公开(公告)日：2018-04-12

    申请号：US15288534

    申请日：2016-10-07

    Applicant: Illinois Tool Works Inc.

    Inventor： Justin M. Durik ,  Robert R. Davidson

    IPC: B23K9/095 ,  B23K9/10

    Abstract: A method and apparatus for short circuit welding is disclosed. They reduce the current prior to the short clearing by adjusting waveform parameters in response to past cycles. One or more parameter of the output is monitored and compared to one or more targets, and future waveform parameters are adjusted so that the monitored parameters are more likely to reach the one or more targets.

    WAVEFORM COMPENSATION SYSTEMS AND METHODS FOR SECONDARY WELD COMPONENT RESPONSE
    35.
    发明申请
    WAVEFORM COMPENSATION SYSTEMS AND METHODS FOR SECONDARY WELD COMPONENT RESPONSE 审中-公开
    波形补偿系统和二次焊接组件响应的方法

    公开(公告)号：US20170072498A1

    公开(公告)日：2017-03-16

    申请号：US15341741

    申请日：2016-11-02

    Applicant: ILLINOIS TOOL WORKS INC.

    Inventor： Robert R. Davidson ,  Thomas A. Bunker ,  Richard Schuh

    IPC: B23K9/10 ,  B23K9/095

    CPC classification number: B23K9/1006 ,  B23K9/09 ,  B23K9/0953 ,  G01R19/2506

    Abstract: A method includes receiving data corresponding to a voltage level over time and a current level over time. The method also includes determining a first ratio corresponding to a voltage ramp percent or a voltage falling edge percent with respect to a peak in the voltage level and determining a second ratio corresponding to a current ramp ratio or a current falling edge ratio with respect to a peak in the current level. The method further includes determining, based on a comparison between the first ratio and the second ratio, whether to increment, decrement, or maintain an inductance compensation estimation value corresponding to an estimated inductance present in one or more secondary components associated with the welding operation.

    Abstract translation: 一种方法包括随时间接收对应于电压电平的数据和随时间的当前电平。 该方法还包括确定对应于相对于电压电平中的峰值的电压斜坡百分比或电压下降沿百分比的第一比率，并且确定对应于相对于电流斜率的电流斜率或电流下降沿比的第二比率 达到目前水平。 该方法还包括基于第一比率和第二比率之间的比较来确定是否增加，减少或维持对应于与焊接操作相关联的一个或多个次要组件中存在的估计电感的电感补偿估计值。

    Waveform compensation systems and methods for secondary weld component response
    36.
    发明授权
    Waveform compensation systems and methods for secondary weld component response 有权
    用于二次焊接部件响应的波形补偿系统和方法

    公开(公告)号：US09506958B2

    公开(公告)日：2016-11-29

    申请号：US13756048

    申请日：2013-01-31

    Applicant: Illinois Tool Works Inc.

    Inventor： Robert R. Davidson ,  Thomas A. Bunker ,  Richard Schuh

    IPC: B23K9/10 ,  G01R19/25 ,  B23K9/09 ,  B23K9/095

    CPC classification number: B23K9/1006 ,  B23K9/09 ,  B23K9/0953 ,  G01R19/2506

    Abstract: A method includes receiving data corresponding to a voltage level over time and a current level over time. The method also includes determining a first ratio corresponding to a voltage ramp percent or a voltage falling edge percent with respect to a peak in the voltage level and determining a second ratio corresponding to a current ramp ratio or a current falling edge ratio with respect to a peak in the current level. The method further includes determining, based on a comparison between the first ratio and the second ratio, whether to increment, decrement, or maintain an inductance compensation estimation value corresponding to an estimated inductance present in one or more secondary components associated with the welding operation.

    Abstract translation: 一种方法包括随时间接收对应于电压电平的数据和随时间的当前电平。 该方法还包括确定对应于相对于电压电平中的峰值的电压斜坡百分比或电压下降沿百分比的第一比率，并且确定对应于相对于电流斜率的电流斜率或电流下降沿比的第二比率 达到目前水平。 该方法还包括基于第一比率和第二比率之间的比较来确定是否增加，减少或维持对应于与焊接操作相关联的一个或多个次要组件中存在的估计电感的电感补偿估计值。

    DABBING PULSED WELDING SYSTEM AND METHOD
    37.
    发明申请
    DABBING PULSED WELDING SYSTEM AND METHOD 审中-公开
    制造脉冲焊接系统及方法

    公开(公告)号：US20160144444A1

    公开(公告)日：2016-05-26

    申请号：US14554508

    申请日：2014-11-26

    Applicant: ILLINOIS TOOL WORKS INC.

    Inventor： Robert R. Davidson ,  Peter Donald Mehn ,  Richard J. Schuh

    IPC: B23K9/09 ,  B23K9/10

    CPC classification number: B23K9/092 ,  B23K9/093 ,  B23K9/0953 ,  B23K9/0956 ,  B23K9/1012 ,  B23K9/1062 ,  B23K9/125 ,  B23K9/173

    Abstract: A pulsed welding regime includes a peak phase in which energy is added to an electrode and a weld puddle, and a molten ball begins to detach from the electrode, followed by a dabbing phase in which current is significantly reduced to place the ball in the weld puddle with addition of little or no energy. The resulting short circuit clears and the system proceeds to a background phase. The current in the dabbing phase is lower than the current during the background phase. The process may be specifically adapted for particular welding wires, and may be particularly well suited for use with cored wires. The dabbing phase allows for lower energy to be transferred to the sheath of such wires, and resets the arc length after each pulse cycle.

    Abstract translation: 脉冲焊接方式包括峰值相，其中能量被添加到电极和焊接熔池中，并且熔融的球开始从电极分离，随后是电流明显减小以将球放置在焊缝中的吸附阶段 水坑里加了很少或没有能量。 所产生的短路消失，系统进入后台阶段。 在相位阶段的电流低于电流。 该方法可以特别适用于特定的焊丝，并且可以特别适合用于芯线。 钻孔阶段允许较低的能量传递到这种线的护套，并且在每个脉冲周期之后复位电弧长度。

    Method and Apparatus For Welding With CV Control
    38.
    发明申请
    Method and Apparatus For Welding With CV Control 审中-公开
    用于CV控制的焊接方法和装置

    公开(公告)号：US20150108103A1

    公开(公告)日：2015-04-23

    申请号：US14588763

    申请日：2015-01-02

    Applicant: Illinois Tool Works Inc.

    Inventor： Robert R. Davidson ,  James L. Uecker ,  Todd E. Holverson ,  David G. Almy ,  Curt J. Beck

    IPC: B23K9/09 ,  B23K9/10 ,  B23K9/095

    CPC classification number: B23K9/1062 ,  B23K9/091 ,  B23K9/092 ,  B23K9/0953 ,  B23K9/0956 ,  B23K9/1006

    Abstract: A method and apparatus for welding is disclosed. The output is preferably a cyclical CV MIG output, and each cycle is divided into segments. An output parameter is sampled a plurality of times within one or more of the segments. The CV output is controlled within the at least one segment in response to the sampling. The parameter is output power, a resistance of the load, an output current, an output voltage, or functions thereof in various embodiments. The control loop is preferably a PI or PID loop. The loop may be applied only within a window. The set point may be taught or fixed. The system can be used to weld with a controlled arc length.

    Abstract translation: 公开了一种用于焊接的方法和装置。 输出优选为循环CV MIG输出，并且每个周期被分成段。 在一个或多个段内对输出参数进行多次采样。 响应于采样，CV输出被控制在至少一个段内。 该参数是各种实施例中的输出功率，负载电阻，输出电流，输出电压或其功能。 控制回路优选地是PI或PID回路。 循环可以仅在窗口内使用。 设定点可以被教导或固定。 该系统可用于以可控电弧长度进行焊接。

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