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公开(公告)号:US20210087121A1
公开(公告)日:2021-03-25
申请号:US16965370
申请日:2019-05-02
Applicant: SABIC Global Technologies B.V.
Inventor: Sagar Sarsani , David West , Vemuri Balakotaiah , Tian Gu
Abstract: A method of autothermal oxidative coupling of methane (OCM) utilizes introducing a methane-containing feedstock and an oxygen-gas-containing feedstock into a reactor (10) as a flowing mixture (18) with a space time of 500 ms or less. The reactor (10) contains a catalyst bed (20) of an OCM catalyst that contacts the flowing mixture and wherein the catalyst bed (20) has a heat Peclet number (Peh) of from 5 or less, a mass Peclet number (Pem) of from 5 or more, and a transverse Peclet number (P) of from 1 or less while contacting the flowing mixture. The methane and oxygen of the feedstocks are allowed to react within the reactor (10) to form methane oxidative coupling reaction products. A reactor (10) for carrying out the OCM reaction is also disclosed.
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公开(公告)号:US10717068B2
公开(公告)日:2020-07-21
申请号:US15579332
申请日:2016-05-02
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Sagar Sarsani , David West , James Lowrey , Aghaddin Mamedov , Istvan Lengyel
Abstract: A metal oxide catalyst capable of catalyzing an oxidative coupling of methane reaction is described. The metal oxide catalyst includes a lanthanum (La) cerium (Ce) metal oxide and further including a lanthanum hydroxide (La(OH)3) crystalline phase. The catalyst is capable of catalyzing the production of C2+ hydrocarbons from methane and oxygen. Methods and systems of using the metal oxide catalyst to produce C2+ hydrocarbons from a reactant gas are also described.
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公开(公告)号:US12145144B2
公开(公告)日:2024-11-19
申请号:US17310585
申请日:2020-02-13
Applicant: SABIC Global Technologies B.V.
Inventor: Sreekanth Pannala , Christoph Dittrich , David West , Tingwen Li
Abstract: A fluid-solids contactor comprising an annular rotating fluidized bed and a method of using the same are disclosed. The fluid-solids contactor includes a vessel and a plurality feed inlets disposed thereon. The vessel comprises a stationary inner wall, an outer wall, and a chamber formed between the stationary inner wall and the outer wall. The feed inlets are configured to create an annular rotating bed with mixture of solids and a fluid when the solid particles and a fluid are fed into the chamber. The stationary inner wall of the vessel is permeable to the fluid such that the fluid from the chamber can be continuously withdrawn from the solids to the space within the stationary inner wall of the vessel.
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公开(公告)号:US11969724B2
公开(公告)日:2024-04-30
申请号:US18038547
申请日:2021-12-07
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Hector Perez , Pankaj Gautam Singh , David West
CPC classification number: B01J8/0438 , B01J8/0492 , B01J21/04 , B01J23/63 , C07C2/84 , C07C2521/04 , C07C2523/63
Abstract: The invention relates to a reactor system for oxidative coupling of methane (OCM), comprising: reactor system for oxidative coupling of methane (OCM), comprising: (a) an inlet configured to receive a reactant mixture; (b) a reaction chamber having an upstream end and a downstream end such that the reaction chamber extends from the upstream end to the downstream end, and the reaction chamber comprises a catalyst bed having a catalyst composition having at least two catalyst components: (i) a low selectivity catalyst component; and (ii) a high selectivity catalyst component; and (c) an outlet configured to recover a C2+ hydrocarbon product mixture from the reactor system; wherein the reactor system is configured such that the reactant mixture substantially contacts the high selectivity catalyst component prior to contacting the low selectivity catalyst component. The invention further describes a process for the production of C2+ hydrocarbon product mixture using the present reactor system.
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公开(公告)号:US20230256406A1
公开(公告)日:2023-08-17
申请号:US18004020
申请日:2021-07-06
Applicant: SABIC Global Technologies B.V.
Inventor: Lei Chen , Sreekanth Pannala , David West
CPC classification number: B01J4/005 , B01J12/005 , B01J19/2405 , B01J19/243 , B01J19/248 , C10G47/22 , B01J2219/185 , B01J2219/00121 , B01J2204/002 , B01J2204/007
Abstract: A reactor and method for the conversion of hydrocarbon gases utilizes a reactor (12, 312, 412, 512, 612, 712) having a unique feed assembly with an original vortex combustion chamber (40, 340, 436, 536, 636, 736), a diverging conduit (48, 348, 448, 548, 648, 748), and a cylindrical reactor chamber (40, 340, 436, 536, 636, 736). This design creates a compact combustion zone and an inwardly swirling fluid flow pattern of the feed gases to form a swirling gas mixture that passes through a diverging conduit (48, 348, 448, 548, 648, 748). The feed streams can be introduced into the reactor at any angle (perpendicular, axial, or something between, or a combination of the above forms) with swirling flow components. This provides conditions suitable for efficient cracking of hydrocarbons, such as ethane, to form olefins.
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公开(公告)号:US11666879B2
公开(公告)日:2023-06-06
申请号:US16981444
申请日:2019-04-18
Applicant: SABIC GLOBAL TECHNOLOGIES B.V.
Inventor: Wugeng Liang , Sagar Sarsani , David West , James Kauffman , Jonathan Banke , Hector Perez , Robert C. Schucker , Tian Gu , Vemuri Balakotaiah
CPC classification number: B01J8/0278 , B01J8/0285 , C07C2/84 , B01J2208/00115 , B01J2208/022 , C07C2523/10
Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
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公开(公告)号:US20220387973A1
公开(公告)日:2022-12-08
申请号:US17769879
申请日:2020-09-21
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Luanyi Li , Hector Perez , Pankaj Gautam , David West
Abstract: A multilayer supported oxidative coupling of methane (OCM) catalyst composition (support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula AaZbEcDdOx/support; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Zb1Ox1, b1=0.1-10.0; x1 balances oxidation states) contacts support and one or more mixed oxide layers; one or more mixed oxide layers (Aa2Zb2Ec2Dd2Ox2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; AaZbEcDdOx and Aa2Zb2Ec2Dd2Ox2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.
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公开(公告)号:US11458458B2
公开(公告)日:2022-10-04
申请号:US16495554
申请日:2018-03-21
Applicant: Sabic Global Technologies, B.V.
Inventor: Wugeng Liang , David West , Luanyi Li , Vidya Sagar Reddy Sarsani , Hector Perez , James W. Kauffman
Abstract: An OCM catalyst composition characterized by general formula AaLabEcDdOx; wherein A is an alkaline earth metal; wherein E is a first rare earth element; wherein D is a redox agent or a second rare earth element; wherein the first rare earth element and second rare earth element are different; wherein a is 1.0; wherein b is 0.01-10.0; wherein c is 0-10.0; wherein d is 0-10.0; and wherein x balances the oxidation states. The alkaline earth metal is selected from the group consisting of Mg, Ca, Sr, Ba, and combinations thereof. The first rare earth element and the second rare earth element can each independently be selected from the group consisting of Sc, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Y, Tb, Dy, Ho, Er, Tm, Yb, Lu, and combinations thereof. The redox agent is selected from the group consisting of Mn, W, Bi, Sb, Sn, Ce, Pr, and combinations thereof.
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公开(公告)号:US11148985B2
公开(公告)日:2021-10-19
申请号:US16481790
申请日:2018-01-29
Applicant: Sabic Global Technologies, B.V. , Aghaddin Mamedov , David West , Vidya Sagar Reddy Sarsani , Wugeng Liang
Inventor: Aghaddin Mamedov , David West , Vidya Sagar Reddy Sarsani , Wugeng Liang
Abstract: A process for producing ethylene and syngas comprising reacting, via OCM, first reactant mixture (CH4&O2) in first reaction zone comprising OCM catalyst to produce first product mixture comprising ethylene, ethane, hydrogen, CO2, CO, and unreacted methane; introducing second reactant mixture comprising first product mixture to second reaction zone excluding catalyst to produce second product mixture comprising ethylene, ethane, hydrogen, CO, CO2, and unreacted methane, wherein a common reactor comprises both the first and second reaction zones, wherein ethane of second reactant mixture undergoes cracking to ethylene, wherein CO2 of second reactant mixture undergoes hydrogenation to CO, and wherein an amount of ethylene in the second product mixture is greater than in the first product mixture; recovering methane stream, ethane stream, CO2 stream, ethylene stream, and syngas stream (CO&H2) from the second product mixture; and recycling the ethane stream and the carbon dioxide stream to second reaction zone.
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公开(公告)号:US11091410B2
公开(公告)日:2021-08-17
申请号:US16491398
申请日:2018-03-05
Applicant: SABIC Global Technologies, B.V.
Inventor: Wugeng Liang , Sagar Sarsani , Aghaddin Mamedov , Hector Perez , David West , Istvan Lengyel
Abstract: A mixed oxide catalyst for the oxidative coupling of methane can include a catalyst with the formula AaBbCcDdOx, wherein: element A is selected from alkaline earth metals; elements B and C are selected from rare earth metals, and wherein elements B and C are different rare earth metals; the oxide of at least one of A, B, C, and D has basic properties; the oxide of at least one of A, B, C, and D has redox properties; and elements A, B, C, and D are selected to create a synergistic effect whereby the catalytic material provides a methane conversion of greater than or equal to 15% and a C2+ selectivity of greater than or equal to 70%. Systems and methods can include contacting the catalyst with methane and oxygen and purifying or collecting C2+ products.
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