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公开(公告)号：US10166655B2
公开(公告)日：2019-01-01
申请号：US15370129
申请日：2016-12-06
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao
Abstract: A method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond with a first quantity of magnesium carbonate to form a first layer for forming a working surface, and combining a second quantity of magnesium carbonate to form a second layer adjacent to the first layer, forming an assembly. The method includes placing a quantity of silicon or aluminum in or adjacent to at least a portion of the assembly and sintering the assembly including the silicon or aluminum at high pressure and high temperature, causing the silicon or aluminum to infiltrate at least one layer of the assembly.
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公开(公告)号：US20180363384A1
公开(公告)日：2018-12-20
申请号：US16061669
申请日：2016-12-14
Applicant: Smith International, Inc.
Inventor： Yahua Bao , John Daniel Belnap , Gregory Caron , Feng Yu , Cheng Peng , Michael David France , John Parker , Anatoliy Garan
IPC: E21B10/567 , E21B10/58 , E21B10/573
Abstract: A cutting device for use in a drill bit has a body including an ultrahard material. The body has a top surface, a front surface, and at least one lateral surface adjacent the top surface. The lateral surface is oriented at a surface angle relative to the top surface between 30 and 150 degrees. One or more locking features are located on the lateral surface.
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33.发明申请公开(公告)号：US20180363383A1
公开(公告)日：2018-12-20
申请号：US16061097
申请日：2016-11-24
Applicant: Smith International, Inc.
Inventor： Yahua Bao , Yi Fang , Haibo Zhang , John Daniel Belnap , Youhe Zhang
IPC: E21B10/55
Abstract: A cutting element may include: a substrate; and an ultrahard layer on the substrate, the ultrahard layer having a non-planar working surface, the non-planar working surface being formed from a first region and a second region, the first region, encompassing at least a cutting edge or tip of the cutting element and having a differing composition than the second region.
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公开(公告)号：US20170341147A1
公开(公告)日：2017-11-30
申请号：US15536875
申请日：2015-11-19
Applicant: Smith International, Inc.
Inventor： Yahua Bao
CPC classification number: B22F3/15 , B22F3/14 , B22F5/00 , B22F7/02 , B22F2005/001 , B22F2301/15 , B22F2302/406 , B22F2304/10 , C22B23/0415 , C22C1/1036 , C22C26/00
Abstract: A method of making a polycrystalline diamond compact includes forming a first layer of polycrystalline diamond precursor materials comprising diamond particles and a first concentration of catalyst, forming a second layer of polycrystalline diamond precursor materials comprising diamond particles and a second concentration of catalyst, and placing a layer of an infiltrant material in the proximity of the first or the second layer of polycrystalline diamond precursor materials. The second concentration of catalyst is greater than the first concentration of catalyst. The infiltrant material is a catalyst. The first layer and the second layer are sintered under high-pressure high-temperature conditions in the presence of the infiltrant material to form the polycrystalline diamond compact. At least a portion of the catalyst is leached from the polycrystalline diamond compact.
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公开(公告)号：US09539704B2
公开(公告)日：2017-01-10
申请号：US14209768
申请日：2014-03-13
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao
CPC classification number: B24D18/0009 , B24D3/04 , B24D99/005 , E21B10/55 , E21B10/567
Abstract: A polycrystalline diamond body, and a method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond particles with a first quantity of magnesium carbonate to form a first layer in an enclosure, the first layer having a working surface, and placing a second quantity of magnesium carbonate in the enclosure forming a second layer, the first layer and the second layer forming an assembly. A quantity of at least one of silicon or aluminum is mixed in with or placed adjacent to at least one of the first layer or the second layer. The assembly, including the at least one of silicon or aluminum, is sintered at high pressure and high temperature, causing the at least one of silicon or aluminum to infiltrate at least one layer of the assembly, forming a polycrystalline diamond body.
Abstract translation: 一种多晶金刚石体和一种制造碳酸盐多晶金刚石体的方法，包括将第一量的金刚石颗粒与第一量的碳酸镁组合以在外壳中形成第一层，第一层具有工作表面， 第二量的碳酸镁在外壳中形成第二层，第一层和第二层形成组件。 硅或铝中的至少一种的量与第一层或第二层中的至少一个混合在一起或与第一层或第二层中的至少一个相邻。 包括硅或铝中的至少一种的组件在高压和高温下被烧结，导致硅或铝中的至少一种渗透至少一层组件，形成多晶金刚石体。
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Patent Agency Ranking
公开(公告)号：US09539703B2
公开(公告)日：2017-01-10
申请号：US14213721
申请日：2014-03-14
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao
CPC classification number: B24D18/0009 , B24D99/005 , E21B10/55 , E21B10/567
Abstract: A method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond with a first quantity of magnesium carbonate to form a first layer for forming a working surface, and combining a second quantity of magnesium carbonate to form a second layer adjacent to the first layer, forming an assembly. The method includes placing a quantity of silicon or aluminum in or adjacent to at least a portion of the assembly and sintering the assembly including the silicon or aluminum at high pressure and high temperature, causing the silicon or aluminum to infiltrate at least one layer of the assembly.
Abstract translation: 制造碳酸盐多晶金刚石体的方法包括将第一量的金刚石与第一量的碳酸镁组合以形成用于形成工作表面的第一层，以及将第二量的碳酸镁组合形成邻近 第一层，形成组件。 该方法包括将一定量的硅或铝放置在组件的至少一部分中或其附近，并在高压和高温下烧结包括硅或铝的组件，导致硅或铝渗入至少一层 部件。
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公开(公告)号：US20160303827A1
公开(公告)日：2016-10-20
申请号：US15198434
申请日：2016-06-30
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao , Scott L. Horman
CPC classification number: B32B15/04 , B22F2998/10 , C22C26/00 , C22C29/16 , C22C2026/003 , Y10T428/31678 , B22F1/025 , B22F3/14
Abstract: The present invention relates to tungsten-rhenium coated compounds, materials formed from tungsten-rhenium coated compounds, and to methods of forming the same. In embodiments, tungsten and rhenium are coated on ultra hard material particles to form coated ultra hard material particles, and the coated ultra hard material particles are sintered at high temperature and high pressure.
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38.发明申请公开(公告)号：US20150183092A1
公开(公告)日：2015-07-02
申请号：US14566195
申请日：2014-12-10
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao , Ronald K. Eyre
CPC classification number: B24D18/0009 , B24D99/005 , E21B10/55 , E21B10/56 , E21B10/567
Abstract: A method of forming a cutting element may include subjecting a first press containing at least a diamond powder-containing container and a volume of a high melting temperature non-reactive material to a first high pressure high temperature sintering condition to form a sintered polycrystalline diamond wafer including a diamond matrix of diamond grains bonded together and a plurality of interstitial spaces between the bonded together diamond grains; and subjecting a second press containing the sintered polycrystalline diamond wafer and a substrate to a second high temperature high pressure condition, thereby attaching the wafer to the substrate to form a cutting element having a polycrystalline diamond layer on the substrate.
Abstract translation: 形成切割元件的方法可以包括将含有至少含金刚石粉末的容器和一定体积的高熔点非反应性材料的第一压榨机经受第一高压高温烧结条件以形成烧结多晶金刚石晶片 包括结合在一起的金刚石晶粒的金刚石矩阵和在结合的金刚石晶粒之间的多个间隙空间; 以及使包含所述烧结的多晶金刚石晶片和衬底的第二压机经受第二高温高压条件，从而将所述晶片附着到所述衬底上，以在所述衬底上形成具有多晶金刚石层的切割元件。
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公开(公告)号：US20150183091A1
公开(公告)日：2015-07-02
申请号：US14566039
申请日：2014-12-10
Applicant: SMITH INTERNATIONAL, INC.
Inventor： Yahua Bao , J. Daniel Belnap , Liang Zhao
CPC classification number: B24D18/00 , B01J3/062 , B01J2203/062 , B01J2203/064 , B01J2203/0655 , B01J2203/0685 , B22F2003/244 , B22F2003/248 , B22F2005/001 , B22F2999/00 , C04B35/52 , C04B35/645 , C04B2235/3206 , C04B2235/427 , C04B2235/442 , C22C26/00 , B22F2202/01
Abstract: A method for treating a polycrystalline diamond material includes subjecting the polycrystalline diamond material to a leaching process and to a thermal decomposition process.
Abstract translation: 一种用于处理多晶金刚石材料的方法包括使多晶金刚石材料经历浸出过程和热分解过程。
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40.发明申请DIAMOND ENHANCED INSERT WITH FINE AND ULTRAFINE MICROSTRUCTURE OF PCD WORKING SURFACE RESISTING CRACK FORMATION 审中-公开金刚石增强插件与PCD工作表面电阻裂纹形成的精细和超微结构公开(公告)号：US20130168156A1
公开(公告)日：2013-07-04
申请号：US13719340
申请日：2012-12-19
Applicant: Smith International, Inc.
Inventor： Yi Fang , Yahua Bao , Scott L. Horman , Daniel J. Belnap
IPC: E21B10/46
CPC classification number: E21B10/46 , B22F2005/001 , C22C26/00 , C22C2204/00 , E21B10/567
Abstract: An insert for a drill bit may include a metallic carbide body; an outer layer of polycrystalline diamond material on the uppermost end of the insert, wherein the polycrystalline diamond material comprises: a plurality of interconnected diamond grains; a plurality of additive grains; a binder material; wherein the average additive grain size is smaller than the average diamond grain size.
Abstract translation: 用于钻头的插入件可以包括金属碳化物体; 在所述插入件的最上端的多晶金刚石材料的外层，其中所述多晶金刚石材料包括：多个相互连接的金刚石晶粒; 多种添加剂颗粒; 粘合剂材料; 其中平均添加粒度小于平均金刚石晶粒尺寸。
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