公开(公告)号：US20040051194A1

公开(公告)日：2004-03-18

申请号：US10658370

申请日：2003-09-10

Applicant: TOSHIBA MACHINE CO., LTD.

Inventor： Takashi Yamazaki ,  Haruyuki Matsubayashi ,  Takeshi Abe

IPC: B29C045/76

CPC classification number: B29C45/7626 ,  B29C2045/764 ,  B29C2945/7602 ,  B29C2945/76083 ,  B29C2945/76244 ,  B29C2945/76247 ,  B29C2945/76943

Abstract: The force pushing the ejector pin when a molded product is ejected is obtained from the driving torque of the servomotor. A malfunction is detected in the ejection step as follows. First, a reference pattern is obtained in advance, when a molded product is normally removed. As the reference pattern, the relationship between torque of the servomotor and time from the initiation of ejecting the ejector pin or the position of an ejector pin is used. At least one monitoring zone is set based on the pattern and the upper and lower limits of torque of each of the monitoring zones are set. A torque value is monitored in each monitoring zone and when the torque value falls outside the upper and lower limits of any one of the monitoring zones, it is determined that a malfunction occurred and an alarm is raised.

Abstract translation: 当驱动模制产品被推出时推动推杆的力是从伺服电动机的驱动扭矩获得的。 在喷射步骤中检测到故障如下。 首先，当模制品通常被去除时，预先获得参考图案。 作为基准模式，使用伺服电动机的转矩与从推出销的弹出开始的时间的关系或推杆的位置的关系。 基于模式设置至少一个监控区域，并且设置每个监控区域的扭矩的上限和下限。 在每个监控区域中监视扭矩值，并且当扭矩值落在任何一个监控区域的上限和下限之内时，确定发生故障并发出报警。

公开(公告)号：US06663804B2

公开(公告)日：2003-12-16

申请号：US09745417

申请日：2000-12-26

Applicant: Hiroshi Sato ,  Hiroyoshi Suumen

Inventor： Hiroshi Sato ,  Hiroyoshi Suumen

IPC: B29C4577

CPC classification number: B29C45/77 ,  B29C2945/76006 ,  B29C2945/76257 ,  B29C2945/76287 ,  B29C2945/76381 ,  B29C2945/76384 ,  B29C2945/76498 ,  B29C2945/76735 ,  B29C2945/76859 ,  B29C2945/76862 ,  B29C2945/76943

Abstract: A nozzle internal resin pressure feedback control system has a mold internal pressure sensor for measuring a mold internal resin pressure as a measured mold internal pressure value. The measured mold internal pressure value is fed to the nozzle internal resin pressure feedback control system, and a nozzle internal pressure preset value in the nozzle internal resin pressure feedback control system is changed in accordance with a difference between the measured mold internal pressure value and the mold internal pressure preset value.

Abstract translation: 喷嘴内部树脂压力反馈控制系统具有用于测量模具内部树脂压力作为测量模具内部压力值的模具内部压力传感器。 测量的模具内部压力值被馈送到喷嘴内部树脂压力反馈控制系统，并且喷嘴内部树脂压力反馈控制系统中的喷嘴内部压力预设值根据测量的模具内部压力值和 模具内部压力预设值。

公开(公告)号：US06651510B2

公开(公告)日：2003-11-25

申请号：US09985580

申请日：2001-11-05

Applicant: Masanobu Noma

Inventor： Masanobu Noma

IPC: G01N302

CPC classification number: B29C33/70 ,  B29C45/661 ,  B29C45/768 ,  B29C45/84 ,  B29C2945/76013 ,  B29C2945/76224 ,  B29C2945/76391 ,  B29C2945/76943 ,  G01L5/0076 ,  G01N3/56 ,  G01N2203/0244

Abstract: A method for monitoring abnormality of a mold-clamping mechanism of a molding machine and for estimating the amount of abrasion in the toggle mechanism without disassembling a mold-clamping mechanism in the molding machine to allow manual inspection. The timing and content of maintenance to be performed is determined based on measurements of stress at the toggle mechanism, from which the amount of abrasion in the toggle is calculated. This method makes it possible to operate the machine until the time just before a product quality deficiency occurs, thereby allowing maintenance to be performed with a minimum of machine disassembly for manual inspection.

Abstract translation: 一种用于监测模制机的模具夹紧机构的异常并且用于在不拆卸模制机中的模具夹持机构的情况下估计肘节机构中的磨损量以允许手动检查的方法。 基于在肘节机构处的应力的测量来确定要执行的维护的时间和内容，从而计算肘节中的磨损量。 该方法使得可以在产品质量不足发生之前的时间操作机器，从而允许以最小的机器拆卸进行维护以进行手动检查。

公开(公告)号：US20030189267A1

公开(公告)日：2003-10-09

申请号：US10409306

申请日：2003-04-09

Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA

Inventor： Makoto Nishizawa ,  Toshihiro Kasai ,  Kazuhito Kobayashi ,  Yukio Iimura

IPC: B29C045/66

CPC classification number: B29C45/76 ,  B29C45/66 ,  B29C2045/1792 ,  B29C2945/76083 ,  B29C2945/76096 ,  B29C2945/76113 ,  B29C2945/76227 ,  B29C2945/76234 ,  B29C2945/76498 ,  B29C2945/76551 ,  B29C2945/76595 ,  B29C2945/76702 ,  B29C2945/76709 ,  B29C2945/76785 ,  B29C2945/76869 ,  B29C2945/76943

Abstract: Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.

Abstract translation: 本发明的模具夹紧方法能够缩短模制周期，而无需对连接条的接合位置进行任何初始设定。 该方法包括以下步骤：在模具关闭操作期间沿着模具闭合的方向移动连杆，将活动模板和连接杆之间的相对移动速度判断为预定值，将连杆与可移动的 当相对移动速度被判断为在该值内时，通过操作接合装置机械地进行模板，然后在可接合的模具与固定模具接触之后进一步将可动模具板移动到驱动模具 夹紧气缸，从而执行模具夹紧操作。

公开(公告)号：US20030155672A1

公开(公告)日：2003-08-21

申请号：US10269927

申请日：2002-10-11

Applicant: Synventive Molding Solutions

Inventor： David Kazmer ,  Mark D. Moss ,  Mark Doyle ,  Huip van Geel

IPC: B29C045/76

CPC classification number: B29C45/77 ,  B29C45/02 ,  B29C45/2701 ,  B29C45/2725 ,  B29C45/2806 ,  B29C45/30 ,  B29C45/76 ,  B29C45/766 ,  B29C45/768 ,  B29C45/7686 ,  B29C45/82 ,  B29C2045/2687 ,  B29C2045/2722 ,  B29C2045/2772 ,  B29C2045/2872 ,  B29C2045/2882 ,  B29C2045/2886 ,  B29C2045/304 ,  B29C2045/306 ,  B29C2945/76006 ,  B29C2945/76013 ,  B29C2945/76083 ,  B29C2945/7621 ,  B29C2945/76277 ,  B29C2945/76307 ,  B29C2945/76498 ,  B29C2945/76545 ,  B29C2945/76581 ,  B29C2945/76591 ,  B29C2945/76595 ,  B29C2945/76735 ,  B29C2945/76765 ,  B29C2945/76785 ,  B29C2945/76849 ,  B29C2945/76943

Abstract: An injection molding apparatus and method are provided in which the rate of material flow during an injection cycle is controlled. According to one preferred embodiment, an injection molding apparatus is provided that includes a manifold, at least one injection nozzle coupled to the manifold, an actuator, and a valve pin adapted to reciprocate through the manifold and the injection nozzle. The valve pin has a first end coupled to the actuator, a second end that closes the gate in a forward position, and a control surface intermediate said first and second ends for adjusting the rate of material flow during an injection cycle. Retracting the valve pin tends to decrease the rate of material flow during the injection cycle and displacing the valve pin toward the gate tends to increase the rate of material flow during the injection cycle.

公开(公告)号：US06589039B1

公开(公告)日：2003-07-08

申请号：US09699856

申请日：2000-10-30

Applicant: Michael A. Doughty ,  Wesley Drew Firisin ,  William J. Hume ,  Mark D. Moss ,  David Kazmer

Inventor： Michael A. Doughty ,  Wesley Drew Firisin ,  William J. Hume ,  Mark D. Moss ,  David Kazmer

IPC: B29C4577

CPC classification number: B29C45/2701 ,  B29C45/27 ,  B29C45/2704 ,  B29C45/2806 ,  B29C45/281 ,  B29C45/30 ,  B29C45/76 ,  B29C45/77 ,  B29C2045/2687 ,  B29C2045/2722 ,  B29C2045/279 ,  B29C2045/2817 ,  B29C2045/2855 ,  B29C2045/2872 ,  B29C2045/2882 ,  B29C2045/2886 ,  B29C2045/304 ,  B29C2045/306 ,  B29C2945/76006 ,  B29C2945/76013 ,  B29C2945/76083 ,  B29C2945/76187 ,  B29C2945/76277 ,  B29C2945/7628 ,  B29C2945/76381 ,  B29C2945/76545 ,  B29C2945/76568 ,  B29C2945/76598 ,  B29C2945/76755 ,  B29C2945/76765 ,  B29C2945/76943 ,  B29C2945/76953 ,  B29C2945/76969

Abstract: A system and method are provided in which the rate of material flow to a plurality of gates can be controlled by a single controller. According to one embodiment, material is provided to first and second runners, the first runner comprising a plurality of distribution nozzles, and the flow to the first runner being controllable independently of the flow to the second runner.

Abstract translation: 提供了一种系统和方法，其中可以通过单个控制器来控制到多个门的流动速率。 根据一个实施例，将材料提供给第一和第二流道，第一流道包括多个分配喷嘴，并且流到第一流道的流量可独立于流向第二流道的流量控制。

公开(公告)号：US06572797B1

公开(公告)日：2003-06-03

申请号：US09702663

申请日：2000-11-01

Applicant: Kouzou Hibi ,  Hideaki Shirai

Inventor： Kouzou Hibi ,  Hideaki Shirai

IPC: B29C4576

CPC classification number: B29C45/84 ,  B29C45/0053 ,  B29C45/76 ,  B29C2945/76066 ,  B29C2945/76187 ,  B29C2945/76648 ,  B29C2945/76719 ,  B29C2945/76943 ,  B29L2017/005

Abstract: A method of controlling operation of an injection molding system in which at least one injection molding device successively executes an injection molding operation thereof so as to successively produce the molded product, and at least one takeout device successively takes out the molded product from the corresponding injection molding device so as to successively transfer the molded product to a subsequent-step part in which the molded product is further processed, while a monitoring device is arranged for detecting an abnormal operation in the subsequent-step part and generating an abnormal signal upon detection of the abnormal signal, the method comprising the steps of: changing an operation mode of the at least one of takeout device so as to transfer the molded disk to another part which is separate from the subsequent-step part, upon generation of the abnormal signal by the monitoring device; and extending a cycle time of the injection molding operation of the at least one injection molding device upon generation of the abnormal signal by the monitoring device.

Abstract translation: 一种控制注射成型系统的操作的方法，其中至少一个注射成型装置依次执行其注射成型操作，以便连续地生产模制产品，并且至少一个取出装置依次从相应的注射器中取出模制产品 成型装置，以便连续地将模制品转移到其中进一步处理模制产品的后续部分，同时设置用于检测后续步骤部分中的异常操作的监测装置，并且在检测到异常信号时产生异常信号 异常信号，该方法包括以下步骤：改变取出装置中的至少一个的操作模式，以便在产生异常信号时，将模制盘转移到与后续步骤部分分离的另一部分 监控装置; 并且通过所述监视装置产生异常信号，延长所述至少一个注射成型装置的注射成型操作的循环时间。

公开(公告)号：US06562261B2

公开(公告)日：2003-05-13

申请号：US09740995

申请日：2000-12-21

Applicant: Masashi Onishi

Inventor： Masashi Onishi

IPC: B29C4577

CPC classification number: B29C45/77 ,  B29C45/50 ,  B29C2045/5096 ,  B29C2945/76006 ,  B29C2945/76083 ,  B29C2945/7612 ,  B29C2945/76187 ,  B29C2945/76214 ,  B29C2945/76287 ,  B29C2945/76381 ,  B29C2945/76384 ,  B29C2945/76498 ,  B29C2945/76595 ,  B29C2945/76665 ,  B29C2945/76943

Abstract: An injection molding method comprises the steps of melting molten resin within a heating cylinder, advancing an injection screw within the heating cylinder to inject the molten resin into a mold, retracting the injection screw to a predetermined position before completion of the injection, further advancing the injection screw under pressure control.

Abstract translation: 注射成型方法包括以下步骤：将加热缸内的熔融树脂熔化，使加热缸内的注射螺杆前进，将熔融树脂注射到模具中，在注射完成之前将注射螺杆缩回到预定位置， 注塑螺杆在压力控制下。

公开(公告)号：US06457964B1

公开(公告)日：2002-10-01

申请号：US09640909

申请日：2000-08-18

Applicant: Yutaka Yamaguchi ,  Masamitsu Suzuki ,  Makoto Nishizawa ,  Takashi Yamazaki ,  Takahiro Furuno

Inventor： Yutaka Yamaguchi ,  Masamitsu Suzuki ,  Makoto Nishizawa ,  Takashi Yamazaki ,  Takahiro Furuno

IPC: B29C4580

CPC classification number: B29C45/84 ,  B29C45/80 ,  B29C2945/7602 ,  B29C2945/76033 ,  B29C2945/7612 ,  B29C2945/7623 ,  B29C2945/76525 ,  B29C2945/76568 ,  B29C2945/76742 ,  B29C2945/76943

Abstract: In a position control apparatus, the rate and the torque of the servomotor are monitored, wherein when it is detected that the servomotor is locked, the torque is limited, so that renewal of a command position to be supplied to the servomotor driving unit is stopped.

Abstract translation: 在位置控制装置中，监视伺服电机的速率和转矩，其中当检测到伺服电动机被锁定时，转矩受到限制，从而停止提供给伺服电动机驱动单元的指令位置的更新 。

公开(公告)号：US06451229B1

公开(公告)日：2002-09-17

申请号：US09530266

申请日：2000-04-28

Applicant: Bart Gerard Boucherie

Inventor： Bart Gerard Boucherie

IPC: B29C4577

CPC classification number: B29C45/7613 ,  B29C45/14385 ,  B29C2045/14393 ,  B29C2945/76006 ,  B29C2945/76257 ,  B29C2945/76478 ,  B29C2945/76488 ,  B29C2945/76531 ,  B29C2945/76558 ,  B29C2945/76785 ,  B29C2945/76943

Abstract: In the proposed method of molding toothbrushes, a mold with relatively movable mold parts (14, 16) defining at least one molding cavity (20) corresponding in shape to a toothbrush body is used. One of the mold parts (16) has a brush head defining cavity portion with a plurality of holes (24) for partial penetration into the cavity portion of a like number of fiber tufts. Plasticized molding material is injected under pressure into the cavity (20). Pressure within the cavity is sensed during the injecting step. The injection is stopped when the pressure within the cavity exceeds a predetermined pressure value, thereby avoiding any leakage of molding material through the holes (24).

Abstract translation: 在所提出的模制牙刷的方法中，使用具有相对可移动的模具部件（14,16）的模具，其限定形状对应于牙刷本体的至少一个模制腔（20）。 模具部件（16）中的一个具有刷头，其限定空腔部分，其具有多个孔（24），用于部分地穿透到相同数量的纤维簇的空腔部分。 将增塑的成型材料在压力下注入到空腔（20）中。 在注射步骤期间感测腔内的压力。 当空腔内的压力超过预定压力值时，停止注射，从而避免模制材料通过孔（24）的任何泄漏。