Abstract:
A head assembly 52, 152 for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes 54, 151, 153. The vanes 54, 151, 153 may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port 60, 160 toward the outlet port 62, 162. The curved vanes 151, 153 curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover 70, 170 that allows for easy access. The vanes are attached to a wear-resistant replaceable liner 185 thus allowing them to be easily removed and replaced. The wear-resistant liner 185 may be made from several parts 187, 189 for ease of removal and replacement.
Abstract:
Disclosed herein is an apparatus and method of constructing a stationary wear-resistant stationary nozzle 200 and/or nozzle liner 230 for solid fueled furnaces. A transition section 210 is constructed from several flat pieces 211-218 several that may have identical starting shapes. This reduces manufacturing complexity and costs. All pieces 211-218 have a high-wear weld overlay on their inner surface 316, 416. Corner pieces 215-218 are folded into a corner shape at an outlet edge 412 and rolled into a curved shape at an inlet edge 411. Horizontal 211, 212 and vertical pieces 213, 214 are only rolled at an inlet edge 311. The pieces have seam tab 240 along longitudinal edges that are welded together to construct a transition section 210. The transition section 210 may be used as a liner to reduce wear in an existing stationary nozzle or may be constructed to be connected to an inlet piece 220 to form a strong, wear-resistant coal nozzle 200.
Abstract:
A fuel head assembly (120) for a pulverized coal nozzle includes removeable back cover (123) that may be removed substantially horizontally to allow access to liners (141,143,145) inside of the fuel head assembly (120) for servicing. This may be used in places where there access from above the fuel head assembly (120) is restricted. The liners (141,143,145) are constructed of a wear-resistant material and include curved vanes (131,133) for more evenly distributing pulverized solid fuel particles, and for reducing erosion of the fuel head assembly (120).
Abstract:
A method and liner system for a pneumatically conveyed particulate conduit are provided. The conduit includes an inlet opening, an outlet opening, and a duct extending therebetween. The system includes a first polygonally-shaped wall member extending from an inlet opening end of the conduit to an opposing outlet opening end of the conduit. The first wall member includes a substantially planar body. The liner system further includes a second polygonally-shaped wall member extending from the inlet opening end of the conduit to the opposing outlet opening end of the conduit. The second wall member includes a substantially planar body having an integrally formed anti-roping bar that extends outwardly from a surface of the second wall member a predetermined height into a flow path through the duct. The liner system further includes a curved polygonally-shaped corner member extending from the inlet opening end of the conduit to the opposing outlet opening end of the conduit.
Abstract:
The invention comprises a combination burner for the gasification of pulverized fuels with an oxidation means containing free oxygen at ambient or higher pressures, as well as temperatures between 800-1800° C., with the ignition device of the pilot burner with flame monitoring and the pulverized fuel burner being integrated as a combination burner and all operating channels being routed separately from each other up to the mouth of the burner and the media carried by the channels only being mixed at the mouth of the burner. When the pilot burner is dismantled the eddy bodies 14 attached to its sleeve in the main burner oxidation means supply 17 can be exchanged quickly and easily and thus the main burner flame adapted in the optimum way to the reaction chamber contour of the reactor.
Abstract:
A coal nozzle for a burner on a pulverized coal fired furnace which includes an elongated tubular nozzle having an inlet for receiving a flowing stream of coal/air mixture and an outlet for discharging the flowing stream into a combustion zone of a furnace for combustion, and an inlet elbow connected to the inlet of the tubular nozzle. The interior outer surfaces of the elbow include a staircase surface configuration for engaging the incoming flowing stream whereby coal ropes in the stream are broken up for thereby improving flow distribution of the stream.
Abstract:
A method and liner system for a pneumatically conveyed particulate conduit are provided. The conduit includes an inlet opening, an outlet opening, and a duct extending therebetween. The system includes a first polygonally-shaped wall member extending from an inlet opening end of the conduit to an opposing outlet opening end of the conduit. The first wall member includes a substantially planar body. The liner system further includes a second polygonally-shaped wall member extending from the inlet opening end of the conduit to the opposing outlet opening end of the conduit. The second wall member includes a substantially planar body having an integrally formed anti-roping bar that extends outwardly from a surface of the second wall member a predetermined height into a flow path through the duct. The liner system further includes a curved polygonally-shaped corner member extending from the inlet opening end of the conduit to the opposing outlet opening end of the conduit.
Abstract:
A burner tip, and method of manufacture, has a support layer with an external surface and an internal surface defining at least one opening therethrough defining a passage therethrough to deliver fuel and combustion gasses, and a thermal protective layer disposed on at least one surface of the burner tip support layer. The thermal protective layer 22 has from about 5% to about 40% of an inorganic adhesive, from about 45% to about 92% of a filler, and from about 1% to about 20% of one or more emissivity agents.
Abstract:
A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal.Means for Solving the SubjectAn additional air nozzle 12 for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle 11 is provided in the fuel nozzle 11, thereby encouraging mixing between the fuel and air in the fuel nozzle 11. Further, the amount of air supplied from the additional air nozzle 12 is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle 12 is increased so as to increase the oxygen concentration of the circulating flow 19 formed downstream of the outside of the outlet of the fuel nozzle 11, whereby stable combustion is ensured. Under heavy load, by contrast, the amount of air supplied from the additional air nozzle 12 is decreased, and a flame is formed away from the fuel nozzle 11 in such a way that burner structures and furnace wall will be less subjected to radiant heat.
Abstract:
A solid fuel burner and its combustion method suited for encouraging fuel ignition and avoiding slugging caused by combustion ash, wherein a gas of low oxygen concentration (exhaust combustion gas) is used as a carrier gas of such a low grade solid fuel as brown coal. An additional air nozzle for jetting additional air having a velocity component in the circumferential direction of a fuel nozzle is provided in the fuel nozzle, thereby encouraging mixing between the fuel and air in the fuel nozzle. Further, the amount of air supplied from the additional air nozzle is adjusted in response to the difference in combustion loads. Under light load, the amount of air supplied from the additional air nozzle is increased so as to increase the oxygen concentration of the circulating flow formed downstream of the outside of the outlet of the fuel nozzle, whereby stable combustion is ensured. Under heavy load, by contrast, the amount of air supplied from the additional air nozzle is decreased, and a flame is formed away from the fuel nozzle in such a way that burner structures and furnace wall will be less subjected to radiant heat.