Abstract:
An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate the tool crown and a distal end remote from the tool crown.
Abstract:
Cutting elements include a superabrasive table, at least one indentation in a cutting face of the superabrasive table, and at least one spoke extending radially across at least a portion of the at least one indentation. Earth-boring drill bits include such a cutting element. Methods of forming a cutting element include forming a superabrasive table having at least one such indentation and at least one such spoke, and positioning the superabrasive table on a substrate.
Abstract:
A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature. Compacts for producing polycrystalline diamond compacts, and related polycrystalline diamond compacts are also disclosed.
Abstract:
A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature.
Abstract:
Polycrystalline compacts include a hard polycrystalline material comprising first and second regions. The first region comprises a first plurality of grains of hard material having a first average grain size, and a second plurality of grains of hard material having a second average grain size smaller than the first average grain size. The first region comprises catalyst material disposed in interstitial spaces between inter-bonded grains of hard material. Such interstitial spaces between grains of the hard material in the second region are at least substantially free of catalyst material. In some embodiments, the first region comprises a plurality of nanograins of the hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming such polycrystalline compacts include removing catalyst material from interstitial spaces within a second region of a polycrystalline compact without entirely removing catalyst material from interstitial spaces within a first region of the compact.
Abstract:
Methods and associated tools and components related to generating and obtaining performance data during drilling operations of a subterranean formation is disclosed. Performance data may include thermal and mechanical information related to earth-boring drilling tool during a drilling operation are disclosed. For example, a cutter of an earth-boring drilling tool may include a substrate with a cutting surface thereon. The cutter may further include at least one diamond sensor coupled with the cutting surface, and a conductive pathway operably coupled with the at least one diamond sensor. The at least one diamond sensor may be configured to generate a piezoelectric signal in response to an applied stimulus.
Abstract:
Cutting elements comprise a multi-portion polycrystalline material. At least one portion of the multi-portion polycrystalline material comprises a higher volume of nanoparticles than at least another portion. Earth-boring tools comprise a body and at least one cutting element attached to the body. The at least one cutting element comprises a hard polycrystalline material. The hard polycrystalline material comprises a first portion comprising a first volume of nanoparticles. A second portion of the hard polycrystalline material comprises a second volume of nanoparticles. The first volume of nanoparticles differs from the second volume of nanoparticles. Methods of forming cutting elements for earth-boring tools comprise forming a volume of superabrasive material, including forming a first portion of the superabrasive material comprising a first volume of nanoparticles. A second portion of the superabrasive material is formed comprising a second volume of nanoparticles, the second volume differing from the first volume.
Abstract:
A superabrasive cutting element including a diamond or other superabrasive material table having a peripheral cutting edge defined by at least one chamfer between a cutting face and a side surface of the table, an arcuate surface extending between the cutting face and an innermost chamfer of the at least one chamfer and a sharp, angular transition between an outermost chamfer of the at least one chamfer and the side surface. Methods of producing such superabrasive cutting elements and drill bits equipped with such superabrasive cutting elements are also disclosed.
Abstract:
A rotatable cone earth boring bit has a bearing system with at least on the surfaces being AlMgB14 alloy material. The alloy material also contains an alloying agent, which may be titanium boride (TiB2); titanium carbide (TiC) plus iron, nickel and carbon; silicon nitride (Si3N4) powder; whiskered silicon nitride (Si3N4); boron carbide (B4C); titanium boride (TiB2); or tungsten boride (W2B4). The surface containing the AlMgB14 alloy material may be a journal surface or thrust face on the bearing pin. The surface containing the AlMgB14 alloy material may also be a seal surface, either on a metal face seal or a gland on the bearing pin engaged by an elastomeric ring. The AlMgB14 alloy material may a coating or it may be a free-standing structural member within the bearing system.
Abstract:
Cutting elements comprise a substrate and an unleached polycrystalline table attached on an end of the substrate. The polycrystalline table comprises a plurality of continuously inter-bonded grains of a superhard material and a quantity of catalyst material disposed in interstitial spaces between grains of the plurality of continuously inter-bonded grains of a superhard material. A mean grain size of the plurality of continuously inter-bonded grains is at least substantially uniform throughout the polycrystalline table and the quantity of catalyst material varies across the polycrystalline table in a direction parallel to a central axis of the polycrystalline table.