Abstract:
A blower includes an impeller housing, an impeller rotatably secured to the housing and an electric motor. The motor has a motor housing with a central portion and a radially extending portion extending from the central portion, a venturi chamber adjacent the motor housing and opposed to the impeller housing, a stator secured to the central portion of the motor housing, a rotor rotatably secured to the central portion of the housing, and at least one heat generating electrical component secured to the radially extending portion of the motor housing. The impeller housing has a first air pressure therein and the motor housing has a second air pressure therein different that the first air pressure. The venturi housing and the motor housing define a passageway therebetween whereby the difference in air pressure generates air flow within the motor housing to cool the at least one heat generating electrical component.
Abstract:
Methods and systems for controlling an electric motor are provided herein. The system is configured to be coupled to a power supply. The electric motor system includes a rectifier, an electric motor, and a microcontroller. The rectifier is configured to convert an alternating current (AC) voltage input to a direct current (DC) voltage. The microcontroller is configured to extract power from a generator device.
Abstract:
An electric machine is provided. The electric machine includes a stator and a rotor. The rotor is rotatably secured to the stator. The electric machine further includes a shaft secured to the rotor and a sleeve. The sleeve defines a bore and an outer periphery of the sleeve. The sleeve is slidably secured to the shaft. The electric machine further includes a bearing defining a bore of the bearing. At least a portion of the bore of bearing is fixedly secured to at least a portion of the outer periphery of the sleeve.
Abstract:
A method of assembling an electrical machine having an axis of rotation is provided. The method includes aligning a plurality of laminations that each includes a slot and coupling a plurality of keys to the plurality of laminations. The method also includes moving the plurality of keys from a first position to a second position to facilitate coupling together the plurality of laminations, and indexing the plurality of keys to facilitate forming at least one planar surface that is positioned orthogonal to the axis of rotation.
Abstract:
An electric motor comprises a shaft, an interior magnet rotor core comprising a central bore and a pair of opposing ends faces, and at least one resilient structure inserted within the central bore between the pair of opposing end faces. The at least one resilient component is inserted within the central bore between the pair of opposing end faces such that the at least one resilient component does not extend beyond one of the opposing end faces. The resilient component comprises an outer rigid structure inserted within the central bore, a resilient component inserted within the outer rigid structure, and an inner rigid structure inserted within the resilient component, wherein the shaft is inserted through the inner rigid structure.
Abstract:
A housing for an electrical machine includes an endshield and a cover. The electrical machine has a rotation axis, a rotor assembly including a rotor, and a controller assembly. The rotor assembly includes a bearing assembly. The endshield includes an annular center section including a bore sized to couple to the bearing assembly. The cover is coupled to the endshield. The cover includes a generally axially-extending flange wall formed about a perimeter of the cover, a volute-shaped inner chamber configured to at least partially enclose the rotor coupled to the rotor assembly of the electrical machine, and a cooling channel positioned radially outward from the inner chamber. The cooling channel is configured to at least partially enclose the controller assembly of the electrical machine.
Abstract:
A system for use in analyzing vibrations of an electrical machine is provided. The system includes a conversion computing device including at least one processor. The conversion computing device is configured to receive at least one analog vibration signal representing vibrations associated with an electrical machine, convert the at least one analog vibration signal to audio data, and transmit the audio data to an analysis computing device.
Abstract:
An electric machine includes an end frame having a shaft bore extending therethrough. The end frame includes a first side and a second side. A shaft extends through the shaft bore. A bearing is supported by the end frame and is coupled to the shaft to support the shaft for rotation about a longitudinal axis. A first seal is fixedly attached to the end frame and includes an internal bore that is sized to cooperate with the shaft to form a seal point therebetween. The first seal is disposed on the first side of the end frame. A second seal is fixedly attached to the second side of the end frame. The second seal includes a movable portion in direct contact with the shaft to define a second seal point. The first seal point is on a first side of the bearing and the second seal point is on a second side of the bearing.
Abstract:
An electrical machine includes a fan guard having a first air flow channel. A stator assembly is coupled to the fan guard and includes a stator yoke having a cylindrical outer surface and a stator pole shoe. The stator pole shoe includes a plurality of stator poles coupled to the stator yoke. The stator assembly includes a second air flow channel defined between the stator yoke and an adjacent pair of the stator poles. A rotor assembly is positioned inside the stator assembly. The rotor assembly includes a rotatable shaft and a rotor. The rotatable shaft defines a rotation axis. A control electronics board includes a plurality of heat making components and is enclosed in a housing having a vented base and a closure. The housing is coupled to the stator assembly opposite the fan guard. The vented base includes a plurality of vent openings opened toward the fan guard.
Abstract:
According to an embodiment of the invention, an electric machine is provided. The machine includes a support structure, a stator secured to the support structure, and a rotor rotatably secured to the support structure. The machine also includes a circuit board positioned at least partially within the support structure. The circuit board is adapted for controlling an electromagnetic field produced by the stator. The machine also includes a potting material in contact with a first surface of the circuit board and a harrier for at least partially containing the potting material.