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公开(公告)号:US20190170174A1
公开(公告)日:2019-06-06
申请号:US16308524
申请日:2017-02-14
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka , Hua Liu , Abhay Naik
Abstract: An appliance includes an outer wrapper, an inner liner, a trim breaker having a channel that receives at least one of a wrapper edge of the outer wrapper and a liner edge of the inner liner, and a composite encapsulation system that hermetically seals an insulating cavity defined between the outer wrapper and the inner liner. The composite encapsulation system includes a base adhesive and an outer adhesive, wherein the base adhesive defines a structural adhesive component and the outer adhesive defines a sealing adhesive component.
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公开(公告)号:US20190144343A1
公开(公告)日:2019-05-16
申请号:US16308531
申请日:2016-09-28
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka , Eric J. Vasko
Abstract: A method for forming a super-insulating material for a vacuum insulated structure for an appliance includes disposing hollow glass spheres within a rotating drum, wherein a plurality of interstitial spaces are defined between the hollow glass spheres. An anchor material is disposed within the rotating drum. The hollow glass spheres and the anchor material are rotated within the rotating drum, wherein the anchor material is mixed with the hollow glass spheres to partially occupy the interstitial spaces. A silica-based material is disposed within the rotating drum. The silica-based material is mixed with the anchor material and the hollow glass spheres to define a super-insulating material, wherein the silica-based material attaches to the anchor material and is entrapped within the interstitial spaces. The silica-based material and the anchor material occupy substantially all of an interstitial volume defined by the interstitial spaces.
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公开(公告)号:US20190128594A1
公开(公告)日:2019-05-02
申请号:US16309734
申请日:2016-10-03
Applicant: WHIRLPOOL CORPORATION
Inventor: Paul B. Allard , Lakshya J. Deka , Gustavo Frattini , Lynne F. Hunter , Hua Liu , Abhay Naik , Eric J. Vasko , Jerry M. Visin
IPC: F25D23/08
Abstract: An appliance includes an outer wrapper, an inner liner, a trim breaker having a wrapper channel that receives a wrapper edge of the outer wrapper and a liner channel that receives a liner edge of the inner liner, and an insulation material disposed within an insulating cavity defined therebetween. A multi-component thermal encapsulation material defines pre-mix, application and sealing states. The pre-mix state is defined by the distinct components of the thermal encapsulation material being separated from one another, the application state defined by the distinct components combined together into an uncured state of the thermal encapsulation material, and the sealing state defined by the thermal encapsulation material disposed within the wrapper and liner channels and surrounding the wrapper and liner edges, respectively, in the sealing state that defines a hermetic seal between the trim breaker and the outer wrapper and the inner liner.
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公开(公告)号:US20190128422A1
公开(公告)日:2019-05-02
申请号:US16306723
申请日:2017-02-14
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka , Hua Liu
CPC classification number: F16J15/022 , F16J15/02 , F25D23/02 , F25D23/06 , F25D23/085 , F25D2400/04 , Y02B40/34
Abstract: An appliance includes an outer wrapper, an inner liner, a trim breaker having a channel that receives at least one of a wrapper edge of the outer wrapper and a liner edge of the inner liner and a composite encapsulation system including a base elastic adhesive and an outer barrier coating. The base elastic adhesive and the outer barrier coating define a structural adhesive that hermetically seals an insulation cavity defined between the outer wrapper and the inner liner.
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公开(公告)号:US10222116B2
公开(公告)日:2019-03-05
申请号:US14961945
申请日:2015-12-08
Applicant: Whirlpool Corporation
Inventor: Berhanu Allo , Mohamed Alshourbagy , Jon M. Anthony , Lakshya J. Deka , Abhay Naik , Lorraine J. Westlake
IPC: F25D23/06 , B29K105/00
Abstract: An insulation delivery apparatus for forming an insulated appliance structure includes an insulated structure having a wrapper and a liner that define an interior cavity and a hopper having a storage bin and a delivery mechanism. The delivery mechanism delivers an insulating medium from the storage bin, through an insulation conduit and into the interior cavity. The delivery mechanism operates between idle and delivery states. A pressing mechanism is coupled with the insulation conduit and is in selective engagement with the insulated structure. The pressing mechanism operates between rest and compressing states. An inner support is in selective engagement with an outer surface of the inner liner and an operable outer support in selective engagement with the outer wrapper. The inner support and the operable outer support provide structural support to the insulated structure when the pressing mechanism is in the compressing state.
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公开(公告)号:US20170160001A1
公开(公告)日:2017-06-08
申请号:US14961939
申请日:2015-12-08
Applicant: Whirlpool Corporation
Inventor: Lakshya J. Deka , Rameet Singh Grewal , Diptesh Mukherjee , Abhay Naik
IPC: F25D23/06
Abstract: An insulation structure for an appliance includes a cabinet having an outer wrapper and an inner liner, with an insulating cavity defined therebetween. Insulating powder material is disposed substantially throughout the insulating cavity. An insulating gas is disposed within the insulating cavity, wherein the insulating powder material is combined with the insulating gas and cooperatively defines a suspended state and a precipitated state. The suspended state is defined by the insulating gas in motion and the insulating powder being in an aeolian suspension within the insulating gas while in motion. The precipitated state is defined by the insulating gas being in a deposition state and the insulating powder being precipitated from the insulating gas and deposited within the insulating cavity.
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公开(公告)号:US12065386B2
公开(公告)日:2024-08-20
申请号:US18333088
申请日:2023-06-12
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka , Eric J. Vasko
IPC: C04B38/00 , C03C17/00 , C03C17/25 , C04B14/24 , C04B20/10 , C04B26/02 , C04B26/04 , C04B26/06 , C04B26/24 , C04B28/24 , C04B28/26 , C04B30/02 , C04B38/08 , F16L59/02 , C04B111/28 , F25D23/06
CPC classification number: C04B38/009 , C03C17/001 , C03C17/25 , C04B14/24 , C04B20/1033 , C04B20/1037 , C04B20/104 , C04B20/1048 , C04B26/02 , C04B26/04 , C04B26/06 , C04B26/24 , C04B28/24 , C04B28/26 , C04B30/02 , C04B38/08 , F16L59/028 , F16L59/029 , C03C2218/111 , C04B2111/28 , C04B2201/30 , F25D23/06 , F25D2201/14 , Y02W30/91 , C04B38/08 , C04B14/18 , C04B14/24 , C04B14/42 , C04B18/146 , C04B38/0054 , C04B30/02 , C04B14/18 , C04B14/24 , C04B14/42 , C04B18/146 , C04B38/0054 , C04B28/26 , C04B14/18 , C04B14/24 , C04B14/42 , C04B18/146 , C04B38/0054 , C04B14/24 , C04B20/1033 , C04B14/24 , C04B20/1051
Abstract: A method for forming a super-insulating material for a vacuum insulated structure for an appliance includes disposing hollow glass spheres within a rotating drum, wherein a plurality of interstitial spaces are defined between the hollow glass spheres. An anchor material is disposed within the rotating drum. The hollow glass spheres and the anchor material are rotated within the rotating drum, wherein the anchor material is mixed with the hollow glass spheres to partially occupy the interstitial spaces. A silica-based material is disposed within the rotating drum. The silica-based material is mixed with the anchor material and the hollow glass spheres to define a super-insulating material, wherein the silica-based material attaches to the anchor material and is entrapped within the interstitial spaces. The silica-based material and the anchor material occupy substantially all of an interstitial volume defined by the interstitial spaces.
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公开(公告)号:US11971208B2
公开(公告)日:2024-04-30
申请号:US17546527
申请日:2021-12-09
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka
IPC: F25D23/06 , F16L59/065 , F25D23/02 , F25D11/02
CPC classification number: F25D23/062 , F25D23/025 , F25D23/065 , F25D23/069 , F25D11/02 , F25D23/064 , F25D2201/126 , F25D2201/14 , F25D2323/021 , F25D2323/024 , F25D2400/04 , Y02B40/00
Abstract: An insulation system for an appliance includes a first vacuum insulated structure having a first set of sidewalls that define a first refrigerating compartment, a second vacuum insulated structure having a second set of sidewalls that define a second refrigerating compartment and a medial insulation structure having a rigid perimeter wall. The rigid perimeter wall includes a front portion that defines at least one hinge support adapted to support an appliance door. The rigid perimeter wall defines an insulating cavity that is filled with an insulating material. The first vacuum insulated structure engages a first edge of the perimeter wall and the second vacuum insulated structure engages a second edge of the perimeter wall.
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公开(公告)号:US11787151B2
公开(公告)日:2023-10-17
申请号:US17564278
申请日:2021-12-29
Applicant: Whirlpool Corporation
Inventor: Lakshya J. Deka , Rameet Singh Grewal , Andrea Olivani
IPC: B32B5/16 , B32B37/14 , F25D23/06 , B29L31/00 , B29K105/00 , B29C70/66 , B29K105/04
CPC classification number: B32B5/16 , F25D23/062 , B29C70/66 , B29K2105/0076 , B29K2105/041 , B29L2031/7622 , B32B37/14 , B32B2307/102 , B32B2307/304 , B32B2509/10 , F25D2201/12 , Y02B40/00
Abstract: An insulating structure for an appliance includes an outer layer and an inner layer, wherein an insulating cavity is defined therebetween. A plurality of hollow nano-spheres are disposed within the insulating cavity, wherein each of the hollow nano-spheres includes a diameter in the range of from approximately 50 nanometers to approximately 1000 nanometers and has a wall that defines the internal space, and wherein the wall of each hollow nano-sphere has a thickness that is in a range of from approximately 0.5 nanometers to approximately 100 nanometers. A fill material is disposed in the insulating cavity and wherein the fill material is disposed in the space defined between the plurality of hollow nano-spheres, and wherein the fill material includes at least one of powdered silica, granulated silica, other silica material, aerogel and insulating gas.
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公开(公告)号:US20230322634A1
公开(公告)日:2023-10-12
申请号:US18333088
申请日:2023-06-12
Applicant: WHIRLPOOL CORPORATION
Inventor: Lakshya J. Deka , Eric J. Vasko
IPC: C04B38/00 , C04B14/24 , C04B30/02 , C04B38/08 , C04B26/06 , C04B26/04 , C04B26/02 , C04B28/26 , C04B26/24 , C03C17/00 , C03C17/25 , C04B20/10 , C04B28/24 , F16L59/02
CPC classification number: C04B38/009 , C04B14/24 , C04B30/02 , C04B38/08 , C04B26/06 , C04B26/04 , C04B26/02 , C04B28/26 , C04B26/24 , C03C17/001 , C03C17/25 , C04B20/1033 , C04B20/1037 , C04B20/104 , C04B20/1048 , C04B28/24 , F16L59/028 , F16L59/029 , C04B2111/28
Abstract: A method for forming a super-insulating material for a vacuum insulated structure for an appliance includes disposing hollow glass spheres within a rotating drum, wherein a plurality of interstitial spaces are defined between the hollow glass spheres. An anchor material is disposed within the rotating drum. The hollow glass spheres and the anchor material are rotated within the rotating drum, wherein the anchor material is mixed with the hollow glass spheres to partially occupy the interstitial spaces. A silica-based material is disposed within the rotating drum. The silica-based material is mixed with the anchor material and the hollow glass spheres to define a super-insulating material, wherein the silica-based material attaches to the anchor material and is entrapped within the interstitial spaces. The silica-based material and the anchor material occupy substantially all of an interstitial volume defined by the interstitial spaces.
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