Abstract:
A system for purifying an aqueous solution of crude caprolactam is provided, which includes a filtration zone (A), an inspection unit (B), a purification zone (C), and a first temporary storage tank (D). The filtration zone (A) contains a filtration apparatus though which an aqueous solution of crude caprolactam is filtered to remove ionic impurities therein, so as to obtain caprolactam-containing filtrate; the inspection unit (B) is used for judging the filtrate from the filtration zone (A) meets the preset inspection standards; the purification zone (C) is used for concentrating and further purifying filtrate meeting the preset inspection standards, thereby forming a final caprolactam product; and the first temporary storage tank (D) is used for receiving the filtrate not meeting the preset inspection standards, which is then mixed with the aqueous solution of crude caprolactam and delivered back to the filtration zone (A).
Abstract:
The invention relates to a process for purifying caprolactam, said process comprising (a) subjecting the caprolactam to a hydrogenation by treating the caprolactam with hydrogen in the presence of a heterogeneous nickel containing hydrogenation catalyst, (b) distilling at least a portion of the hydrogenated caprolactam in a distillation column containing nickel in an amount sufficiently low such that ΔPANNi≦3, wherein ΔPANNi=ΔPAN−ΔPANNi=0, ΔPAN=increase of the PAN number of caprolactam during distilling, ΔPANNi=0 increase of the PAN number of caprolactam during distilling under the same conditions in a distillation column free of nickel. Nickel is removed from the caprolactam solution prior to the distillation step.
Abstract:
The invention concerns a method for purifying cyclic lactams containing 6 to 12 carbon atoms and containing chlorolactams as impurities, by hydrogenation reaction in the presence of a metal catalyst, a solvent and a compound having a radical —NH2, —NH— or —N
Abstract:
A process for rectifying N-vinyl-2-pyrrolidone by crystallization is described. The process is characterized in that the crystallization is performed for a mother liquid having crude N-vinyl-2-pyrrolidone in the presence of a stabilizer. In the process for rectifying N-vinyl-2-pyrrolidone by crystallization, the yield of N-vinyl-2-pyrrolidone is improved.
Abstract:
A process for removing high boilers from crude caprolactam which comprises high boilers, caprolactam and in some cases low boilers, and which has been obtained by a) reacting 6-aminocapronitrile with water to give a reaction mixture b) removing ammonia and unconverted water from the reaction mixture to obtain crude caprolactam, which comprises c) feeding the crude caprolactam to a distillation apparatus to obtain a first substream via the top as a product and a second substream via the bottom, by setting the pressure in the distillation in such a way that the bottom temperature does not go below 170° C., and adjusting the second substream in such a way that the caprolactam content of the second substream is not less than 10% by weight, based on the entire second substream.
Abstract:
The invention relates to a process for distilling alkaline caprolactam product at reduced pressure, said alkaline caprolactam product comprising (i) caprolactam, (ii) organic impurities, and (iii) one or more bases selected from the group consisting of alkali hydroxide and alkali amino caproate, characterized in that the alkalinity of the alkaline caprolactam product is less than 5 meq. per kg of caprolactam.
Abstract:
The invention relates to a process for the crystallization of substances having a narrow metastable supersaturation zone. In the process the saturation of a solution is gradually increased and the solution is seeded for the crystallization. The seeding is performed at a seeding point which is selected in response to a signal received from said process indicating imminent or initial spontaneous nucleation. The process provides a good crystal yield and a crystalline product having a uniform crystal structure and a narrow crystal size distribution.
Abstract:
The invention relates to a method for producing cyclic lactams of formula (II) by reacting a compound (I) of formula (I) with water in the presence of an organic, liquid dilution agent in the liquid phase. In formula (II), n and m respectively can have the values 0, 1, 2, 3, 4, 5, 6, 7, 8 and 9 and the sum of n+m is at least 3, preferably at least 4 and R1 and R2 represent C1-C6 alkyl, C5-C7 cycloalkyl or C6-C12 aryl groups. In formula (I), R1, R2, m and n are defined as above and R represents nitrile, carboxylic acid amide and carboxylic acid groups. The inventive method is characterized in that a) compound (I) is reacted with water in the liquid phase in the presence of an organic, liquid dilution agent (III) to form a mixture (IV) containing a lactam (II) and said mixture (IV) is subjected to an aqueous treatment to obtain a two-phase system.
Abstract:
Lactam liquid media of reaction which comprise at least one lactam final product, notably &egr;-caprolactam, are treated and purified to convert impurities contained therein into harmless species or species easily removed downstream, by hydrogenating such liquid media of reaction in the presence of a hydrogenation catalyst and during which hydrogenation the liquid media of reaction have effective lactam-purifying amounts of ammonia dissolved therein.
Abstract:
Lactam liquid media of reaction which comprise at least one lactam final product, notably null-caprolactam, are treated and purified to convert impurities contained therein into harmless species or species easily removed downstream, by hydrogenating such liquid media of reaction in the presence of a hydrogenation catalyst and during which hydrogenation the liquid media of reaction have effective lactam-purifying amounts of ammonia dissolved therein.