Abstract:
Permanent magnets are prepared by a method comprising mixing a particulate rare earth-iron-boron alloy with a particulate additive metal powder, compacting the aligned mixture to form a shape, and heating the compacted shape at a temperature at least 150.degree. C. less than the sintering temperature of a rare earth-iron-boron alloy and usually in the range from about 700.degree. C. to less than 850.degree. C.
Abstract:
A permanent magnetic alloy essentially consists of 10 to 40% by weight of R, 0.1 to 8% by weight of boron, 50 to 300 ppm by weight of oxygen and the balance of iron, where R is at least one component selected from the group consisting of yttrium and the rare-earth elements.An alloy having this composition has a high coercive force .sub.I H.sub.C and a high residual magnetic flux density and therefore has a high maximum energy product.
Abstract:
A permanent magnet formed by additively manufacturing magnetic phases and buffer phases is disclosed. The buffer phase(s) may improve performance, enhance mechanical properties and allow the magnet to better tolerate stresses such that defects such as cracking do not occur or are less likely to occur. The buffer phase may be a magnetic or non-magnetic material.
Abstract:
The invention discloses a neodymium-iron-boron magnet and a preparation method thereof. The neodymium-iron-boron magnet comprises a main phase crystal grain, a shell layer of the main phase crystal grain and a Nd-rich phase adjacent to the main phase crystal grain, wherein the main phase crystal grain comprises Nd2Fe14B; or the main phase crystal grain comprises Nd2Fe14B and Pr2Fe14B; the shell layer comprises (Nd/Dy)2Fe14B and/or (Nd/Tb)2Fe14B; the shell layer has a thickness of 0.1-6 μm; the Nd-rich phase comprises a R6Fe13B phase, wherein the R is one or more selected from the group consisting of Nd, Pr, Dy and Tb. The method of the invention effectively reduces the diffusion amount of the heavy rare earth elements into the main phase, forms a thinner heavy rare earth shell layer, and can further optimize and improve the high temperature performance of the magnet.
Abstract:
This invention is directed to a corrosion resistant permanent magnet, to a method for producing a corrosion resistant permanent magnet, and to an intravascular blood pump comprising the magnet. The magnet is corrosion resistant due to a composite coating comprising a metal layer, optionally a metal oxide layer, a layer formed from poly(2-chloro-p-xylylene), and a linker layer between the metal oxide layer and the poly(2-chloro-p-xylylene) layer.
Abstract:
Permanent magnets and method of making the same are provided. The magnets include a magnetic layer having an insulation layer disposed thereon. The insulation layer is formed via additive manufacturing techniques such as laser melting such that that it has discrete phases including a magnetic phase and an insulating phase.
Abstract:
A composite coating layer for coating a NdFeB rare earth magnet includes a first coating layer and a second coating layer formed over a surface of the first coating layer. The first coating layer includes a Nd coating layer, a Pr coating layer, or an alloy coating layer including two or more of Nd, Pr, and Cu. The second coating layer includes a Tb coating layer.
Abstract:
Permanent magnets and method of making the same are provided. The magnets include a magnetic layer having an insulation layer disposed thereon. The insulation layer is formed via additive manufacturing techniques such as laser melting such that that it has discrete phases including a magnetic phase and an insulating phase.
Abstract:
A power generation system which is mounted on at least one triangular shaped horizontal base on which is placed a cylindrical platform at the center, which is called a primary rotor, and a set of three cylindrical platforms, which are called secondary rotors, which surround the first rotor. The primary rotor and secondary rotors have a specific set of neodymium magnets and are fixed on vertical axis bearings mounted on the said horizontal base.
Abstract:
Provided is a cleaning device for cleaning a magnet powder including: a flask provided to contain the magnet powder and a cleaning material used to clean the magnet powder; and a vacuum manifold provided to maintain the magnet powder and the cleaning material contained in the flask in an inert state during cleaning. Provided is a method for cleaning a magnet powder including a loading operation for loading a magnet powder, a cleaning solution, and zeolite into a flask; a gas injecting operation for injecting an inert gas into the flask; and a vacuum drying operation for drying the magnet powder and the zeolite in a vacuum. Provided is a method for manufacturing a magnet powder including: preparing a primary mixture by mixing neodymium (III) nitrate, boric acid, and iron (III) nitrate nonahydrate; preparing an oxide by heat-treating the primary mixture; removing a residual organic material of the oxide by heat-treating the oxide; preparing a hydrogen-reduced oxide by reacting the oxide, from which the residual organic material is removed, with hydrogen by heat treatment; preparing a secondary mixture by mixing the hydrogen-reduced oxide with calcium; obtaining a product by subjecting the secondary mixture to reduction-diffusion reaction by heat treatment; and obtaining Nd2Fe14B powder by pulverizing the product.