Abstract:
A method of using data on the force flow in a press for the operation of a plunger, wherein the loads of the parts involved in the force flow can differ as a result of eccentrically operating forces, in such a way that the data about the respectively acting forces that, in accordance with Hooke's law, cause an extension or compression of a movement of the parts involved in the force flow, is measured and evaluated in relation to a drive device and a position of the plunger, whereupon a skewed position of the plunger is permitted or a skewed position of the plunger is counteracted or a skewed position of the plunger is set during operation of the press.
Abstract:
According to the die cushion apparatus of a press machine and the die cushion controlling method of the present invention, in holding the cushion pad on standby at a desired standby position, it is possible to hold the cushion pad on standby in parallel with the lower faces of the dies mounted to the slide, and if the lower faces of the dies are inclined, it is possible to hold the cushion pad on standby in the state of being inclined. Through this configuration, it is possible to easily allow the material to come into contact with the lower faces of the dies from the beginning of the die cushion force control (beginning of the collision), and also possible to smoothen the die cushion action in the plane, thereby enhancing the formability.
Abstract:
The hydraulic drive system of a machine press comprises at least two independent hydraulic drive units. In each of said hydraulic drive units at least one hydraulic cylinder, which is connected via valves and a main pressure line under supply pressure to a pump driven by a motor, raises and lowers the upper tool carrier. The rotational speed of the motor is adjustable via the numeric machine control, in which a rotational speed profile defined across the work cycle is stored. Furthermore, a pressure-limiting unit limiting the level of the supply pressure is provided, which at least during a part of the work cycle limits the supply pressure to the lower pressure of a pressure profile defined across the work cycle and stored in the numeric machine control and the actual load pressure increased by an extra amount at the at least one hydraulic cylinder.
Abstract:
The present invention provide an apparatus for manufacturing a bonded substrate that suppresses a defect in the bonded substrate. When the pressure in a vacuum chamber is at the atmospheric level, upper and lower chuck units respectively attract substrates through vacuum. When the vacuum chamber is depressurized, each chuck unit electrostatically attracts the associated substrate. During the depressurization of the vacuum chamber, the pressure for attracting each substrate to the associated chuck unit is controlled to be equal to the pressure in the vacuum chamber. This prevents each substrate from falling from or moving relative to the associated chuck unit. The first and second substrates are thus bonded together as accurately aligned.
Abstract:
A cotton module building apparatus, utilizing imaging apparatus operable for capturing real-time images of the module building process, including accumulated cotton in the module building chamber, cotton inflow, and the in-process cotton module, and a method for building a cotton module using the images. The imaging apparatus includes a camera or cameras disposed at advantageous locations about the module building chamber, and cotton is distributed and moved within the chamber responsive to the images, for advantageous placement and distribution for forming a module having a desired consistency and top shape. Imaging apparatus can also be provided for observing unloading of a module from the chamber, and for facilitating maneuvering and positioning the unloading apparatus.
Abstract:
A press forming method is disclosed, wherein press forming can be effected at high speed while maintaining the horizontal state of a slide plate in press-forming a work-piece by a press machine. A press machine is used in which the slide plate is pressed by a plurality of drive sources using servo-motors for driving. The speed of one of the plurality of drive sources is set to a target speed for production forming for the drive source, and by using a function that shows a delay in terms of a speed of the drive source and a load thereon and also using a load separately found, the respective speeds of the drive sources are found so as to eliminate the delay between the drive sources. Trial forming is repeated on the basis of the thus-found speed to derive conditions that enable press-forming at high speed while maintaining the horizontal state of the slide plate.
Abstract:
A press forming method is disclosed, wherein press forming can be effected at high speed while maintaining the horizontal state of a slide plate in press-forming work by a press machine. A press machine is used in which the slide plate is pressed by a plurality of servo-motor drive sources. In trial forming, the slide plate is sufficiently slowly moved to measure the delay of each drive source. According to the magnitude of the delay of each drive source or according to the difference between the trial forming speed and the production forming speed, the respective speeds of the drive sources are corrected, and trial forming is repeated on the basis of the corrected speed to derive conditions that enable press forming at high forming speed suitable for mass production while maintaining the horizontal state of the slide plate to the extent of ensuring sufficient product accuracy.
Abstract:
A bending press is equipped with a movable lower platen actuated by at least three hydraulic jacks, two of which are placed at the lateral ends of the movable platen and at least one of which is placed at the center along the axis of the platen. The hydraulic circuit is associated with a device for detecting the presence of any tilting torque on the movable platen, and with a comparator and computer system connected to the detection device. The jacks are connected to a common directional distributor via pressure control units controlled by the comparator and computer system. This system is capable of producing a continuous reduction in pressure exerted on the jack located on the side opposite to the direction of the tilting torque and possibly also on the jack located at the center so as to produce a torque in opposition to the tilting torque.
Abstract:
Press platens are maintained parallel in critical central regions proximate to a mold between the platens. Leveling cylinders acting between the platens to resist downward action of a central ram on a movable platen. Data identifying expected local platen deflection in response to various operating pressures of the leveling cylinders are recorded. For each leveling cylinder, the current operating pressure is determined and the relative spacing of the platens proximate to the leveling cylinder is sensed. The operating pressures of the cylinders are controlled in response to the sensed relative spacing of the platens and in response to the expected local platen deflection for each leveling cylinder at its current operating pressure to maintain a substantially parallel relationship between the platens proximate to the mold. The platen deflection data required for each leveling cylinder are obtained in a preliminary process involving operation of the platens to compress the mold, operating the leveling cylinders at their various operating pressures, and sensing and recording local platen deflection that results.
Abstract:
A hydraulic press; having two platens, a multiplicity of hydraulic cylinders, capable of actuation in series, parallel, or passively to generate a plurality of velocities and pressures, on demand, either up acting or down acting, and with all opposing velocities and forces equal, yet requiring less energy for operation than the prior art.