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    Polycrystalline diamond compacts including infiltrated polycrystalline diamond table and methods of making same
    61.
    发明授权
    Polycrystalline diamond compacts including infiltrated polycrystalline diamond table and methods of making same 有权

    公开(公告)号：US10280687B1

    公开(公告)日：2019-05-07

    申请号：US14313715

    申请日：2014-06-24

    Applicant: US SYNTHETIC CORPORATION

    Inventor： Debkumar Mukhopadhyay ,  Brandon Paul Linford ,  Jed Clarke

    IPC: B24D3/10 ,  B24D18/00 ,  E21B10/55 ,  E21B10/567

    Abstract: Embodiments relate to polycrystalline diamond compacts and methods of manufacturing such compacts in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with first and second infiltrants. The first infiltrant includes a low viscosity cobalt-based and/or nickel-based alloy infiltrant. The second infiltrant (e.g., copper) is specifically selected to be more easily infiltrated and/or removed (e.g., leached) than a pure cobalt infiltrant. In an embodiment, a method includes forming a PCD table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The PCD table may be at least partially leached to remove at least a portion of the metal-solvent catalyst therefrom. The leached PCD table and a substrate are subjected to a second HPHT process effective to bond the substrate to the leached PCD table while at least partially infiltrating the PCD table with at least the first and second infiltrants.

    Superabrasive elements including coatings and methods for removing interstitial materials from superabrasive elements
    62.
    发明授权
    Superabrasive elements including coatings and methods for removing interstitial materials from superabrasive elements 有权

    公开(公告)号：US10105820B1

    公开(公告)日：2018-10-23

    申请号：US14588777

    申请日：2015-01-02

    Applicant: US Synthetic Corporation

    Inventor： Debkumar Mukhopadhyay ,  Kenneth Eugene Bertagnolli

    IPC: B24B1/00 ,  B42D11/00 ,  B24D3/00 ,  B24D18/00

    Abstract: A method of processing a polycrystalline diamond element is disclosed. The method may include depositing a vaporized material over a selected portion of a polycrystalline diamond element to form a protective coating over the selected portion. The polycrystalline diamond element may include a polycrystalline diamond table. The method may also include exposing at least a portion of the polycrystalline diamond element to a leaching solution such that the leaching solution contacts an exposed surface region of the polycrystalline diamond table and at least a portion of the protective coating. The method may also include removing the polycrystalline diamond element from the leaching solution. The protective coating may be substantially impermeable to the leaching solution.

    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same
    66.
    发明授权
    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same 有权
    切割元件组件包括一个或多个超级磨料切割元件和利用其的钻头

    公开(公告)号：US09404308B1

    公开(公告)日：2016-08-02

    申请号：US14196773

    申请日：2014-03-04

    Applicant: US SYNTHETIC CORPORATION

    Inventor： Jiang Qian ,  Debkumar Mukhopadhyay ,  Jason Wiggins ,  Kenneth E. Bertagnolli ,  Shawn C. Scott ,  Kevin Duy Nguyen ,  Michael A. Vail

    IPC: E21B10/56 ,  E21B10/52

    CPC classification number: E21B10/56 ,  E21B10/43 ,  E21B10/52 ,  E21B10/567 ,  E21B10/633

    Abstract: Some embodiments relate to cutting element assemblies including a superabrasive cutting element that may be axially compressed to enhance the damage tolerance thereof, enclosed in an enclosure that exposes the superabrasive cutting element therethrough, enclosed in an enclosure that restricts rotation of the superabrasive cutting element, or combinations of the foregoing. Additionally, some embodiments relate to cutting element assemblies in which a superabrasive cutting element is mechanically fastened to a base, such as a substrate or directly to a bit body of a rotary drill bit. Some embodiments also relate to cutting element assemblies including one or more superabrasive cutting elements that are rotatable about a longitudinal axis of the cutting element assembly, that may be axially compressed to enhance the damage tolerance thereof, that may be enclosed in an enclosure that exposes the superabrasive cutting element therethrough, or combinations thereof.

    Abstract translation: 一些实施例涉及切割元件组件，其包括可以被轴向压缩以增强其破坏公差的超研磨切割元件，其包围在限制超研磨切割元件的旋转的外壳中的外罩中，其暴露超硬磨料切割元件， 上述的组合。 另外，一些实施例涉及切割元件组件，其中超研磨切割元件机械地紧固到基座，例如基底或直接连接到旋转钻头的钻头体。 一些实施例还涉及切割元件组件，其包括可围绕切割元件组件的纵向轴线旋转的一个或多个超级研磨切割元件，其可以被轴向压缩以增强其损伤容限，其可以封闭在暴露于 超研磨切割元件或其组合。

    POLYCRYSTALLINE DIAMOND, POLYCRYSTALLINE DIAMOND COMPACTS, METHODS OF MAKING SAME, AND APPLICATIONS
    67.
    发明申请
    POLYCRYSTALLINE DIAMOND, POLYCRYSTALLINE DIAMOND COMPACTS, METHODS OF MAKING SAME, AND APPLICATIONS 审中-公开
    多晶金刚石，多晶金刚石复合材料，制备方法及应用

    公开(公告)号：US20160207169A1

    公开(公告)日：2016-07-21

    申请号：US15080379

    申请日：2016-03-24

    Applicant: US SYNTHETIC CORPORATION

    Inventor： Kenneth E. Bertagnolli ,  Jiang Qian ,  Jason K. Wiggins ,  Michael A. Vail ,  Debkumar Mukhopadhyay ,  Brandon P. Linford

    IPC: B24D3/10 ,  E21B10/567 ,  F16C33/04

    CPC classification number: B24D3/10 ,  B22F2005/001 ,  C22C26/00 ,  E21B10/567 ,  F16C17/02 ,  F16C17/04 ,  F16C33/043 ,  F16C33/26 ,  F16C2352/00

    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDC”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, a PDC includes a polycrystalline diamond (“PCD”) table bonded to a substrate. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. The plurality of interstitial regions includes a metal-solvent catalyst. The plurality of diamond grains exhibit an average grain size of about 30 μm or less. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit an average electrical conductivity of less than about 1200 S/m. Other embodiments are directed to PCD, employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.

    Abstract translation: 本发明的实施方案涉及显示增强的金刚石到金刚石结合的多晶金刚石压块（“PDC”）。 在一个实施例中，PDC包括结合到衬底的多晶金刚石（“PCD”）表。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 多个间隙区域包括金属 - 溶剂催化剂。 多个金刚石晶粒的平均粒径为30μm以下。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出小于约1200S / m的平均导电率。 其他实施例涉及PCD，采用这种PCD，形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。

    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same
    69.
    发明授权
    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same 有权
    切割元件组件包括一个或多个超级磨料切割元件和利用其的钻头

    公开(公告)号：US08701798B1

    公开(公告)日：2014-04-22

    申请号：US13914413

    申请日：2013-06-10

    Applicant: US Synthetic Corporation

    Inventor： Jiang Qian ,  Debkumar Mukhopadhyay ,  Jason Wiggins ,  Kenneth E. Bertagnolli ,  Shawn C. Scott ,  Kevin Duy Nguyen ,  Michael A. Vail

    IPC: E21B10/42

    CPC classification number: E21B10/56 ,  E21B10/43 ,  E21B10/52 ,  E21B10/567 ,  E21B10/633

    Abstract: Some embodiments relate to cutting element assemblies including a superabrasive cutting element that may be axially compressed to enhance the damage tolerance thereof, enclosed in an enclosure that exposes the superabrasive cutting element therethrough, enclosed in an enclosure that restricts rotation of the superabrasive cutting element, or combinations of the foregoing. Additionally, some embodiments relate to cutting element assemblies in which a superabrasive cutting element is mechanically fastened to a base, such as a substrate or directly to a bit body of a rotary drill bit. Some embodiments also relate to cutting element assemblies including one or more superabrasive cutting elements that are rotatable about a longitudinal axis of the cutting element assembly, that may be axially compressed to enhance the damage tolerance thereof, that may be enclosed in an enclosure that exposes the superabrasive cutting element therethrough, or combinations thereof.

    Abstract translation: 一些实施例涉及切割元件组件，其包括可以被轴向压缩以增强其破坏公差的超研磨切割元件，其包围在限制超研磨切割元件的旋转的外壳中的外罩中，该外壳将露出超硬磨料切割元件， 上述的组合。 另外，一些实施例涉及切割元件组件，其中超研磨切割元件机械地紧固到基座，例如基底或直接连接到旋转钻头的钻头体。 一些实施例还涉及切割元件组件，其包括可围绕切割元件组件的纵向轴线旋转的一个或多个超级研磨切割元件，其可以被轴向压缩以增强其损伤容限，其可以封闭在暴露于 超研磨切割元件或其组合。

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