Abstract:
A manufacturing method of a spring assembly, assembles an annular plate and a compression coil spring. The method includes forming a protrusion having a tapered portion on the annular plate, and inserting a punch including a first portion having a larger diameter than an inner diameter of a tip end of the tapered portion from the tip end side into the protrusion to expand the tip end of the tapered portion. The expansion of the tip end of the tapered portion involves expanding a base portion of the protrusion, which extends the tapered portion and has a larger inner diameter than that of the tip end of the tapered portion, along a surface of an end turn of the compression coil spring.
Abstract:
Large-diameter projection portions and small-diameter projection portions are formed in each of the two annular plates, while large-diameter end turn portions, which are respectively associated with large-diameter projection portions, and small-diameter end turn portions, which are respectively associated with small-diameter projection portions, are formed in the compression coil springs. Then, a punch having a diameter portion, whose diameter is larger than the inside diameter of the large-diameter projection portion, is inserted thereinto and increases the diameter thereof. Consequently, the large-diameter end turn portions of the compression coil springs are assembled to each of the annular plates. Subsequently, the punch having a portion, whose diameter is larger than the inside diameter of the small-diameter end turn portion is inserted from the inside of each of the enlarged large-diameter projection portions into the small-diameter projection portion and increases the diameter of the small-diameter projection portion.
Abstract:
In a fuel vapor pipe structure including a plurality of cut valves for passing or cutting a fuel vapor at inside of a fuel tank, a pipe joint connected to the cut valves for communicating the fuel vapor to a canister, and a resin tube for connecting the cut valve and the pipe joint, the resin tube is bent to pipe by making a length of the resin tube longer than a length of connecting connection tube portions of the cut valve and connection tube portions of the pipe joint and arranging the connection tube portion of the cut valve to shift from a straight line of connecting a center of the cut valve and a center of the pipe joint by a predetermined angle in a horizontal direction.
Abstract:
A part mounting mechanism includes: a boss; and a resin clip, adapted to be assembled to the boss, including: holding pieces; elastic engagement pieces; and a connecting portion; and projecting portions formed on facing inner surfaces of the connecting portion at predetermined intervals in a staggered fashion along a direction in which the boss is inserted wherein: the resin clip is formed of a resin material which is harder than the boss; a space defined between a distal end of the projecting portion provided on one the inner surfaces and a distal end of the projecting portion provided on the other inner surface as viewed in the boss inserting direction becomes smaller than a thickness of a distal end portion of the boss; and when the boss is inserted into the connecting portion, the projecting portions bite into the distal end portion of the boss.
Abstract:
A jointing member has a grommet and a pin. The grommet includes a flange portion and a leg portion capable of being opened, in which an insertion hole is formed from the center of the flange portion to the inner portion of the leg portion, and an engagement portion is formed at the inner surface of the leg portion. The pin includes a head portion and a shaft portion to be inserted into the insertion hole, in which an engagement surface and a lock surface each engaging with the engagement portions are formed at the shaft portion. In the jointed and fixed state of panel members, when an unexpected external force is applied to the tip end of the shaft portion of the pin, the engagement portion engages with the lock surface of the pin.
Abstract:
A clip has a base A having a U shape composed of a pair of parallel sections, and a joining section having flexibility and interconnecting the lower parts thereof, elastic pieces respectively branching from the insides of the parallel sections in the opposed directions, and extending along the parallel sections and the joining section, claws respectively protruding inwardly on the elastic pieces, and step sections having upper surfaces respectively projecting outward from the outer sides of the parallel sections and being inclined obliquely downward.
Abstract:
A clamp is provided having a synthetic clip and a metal plate spring. The clip includes a pair of side walls opposed each other at a certain distance, engaging shoulder portions each formed at an outer surface of each of the side walls and configured to be engaged with a peripheral edge of a mounting hole of a panel at the time of securing a mounting member to the panel. The spring is attached to one of the side walls of the clip. A press-fitting portion is formed at an inner surface of the other side wall and configured to be pressed against a boss portion of the mounting member. The spring includes a bite-into portion facing the press-fitting portion and configured to bite into the boss portion of the mounting member at the time of securing the mounting member to the panel.
Abstract:
A method of manufacturing a spring assembly, which includes two annular plates and compression coil springs, and which is adapted so that the compression coil springs are assembled to the annular plates by caulking projection portions formed on the two annular plates, respectively. Projection portions are formed at the side of the annular plates. Plural large-diameter walls and plural small-diameter walls are alternately provided in the circumferential direction of each of the projection portions. A punch having a portion, whose diameter is larger than the inside diameter of a space between the small-diameter walls, is inserted into an inner space among the large-diameter walls and the small-diameter walls of each of the projection portions. As the small-diameter walls of each of the projection portions are enlarged in diameter, the large-diameter walls adjoining each of these small-diameter walls are easily enlarged in diameter.