Dual cascade control system for a long rolling mill

    公开(公告)号:US09630228B2

    公开(公告)日:2017-04-25

    申请号:US13740713

    申请日:2013-01-14

    Abstract: A system for maintaining a continuous speed in a long rolling mill is provided that includes a plurality of guide rollers that feed a billet product from a caster to an entry roll stand along a mill pass line to an exit roll stand. Also, the system includes a plurality of gauges positioned at a plurality of locations along the mill pass line, the gauges perform speed measurement of the billet product passing along the guide rollers. Furthermore, the system includes a logic controller that receives the speed measurement and maintains a speed relationship where the speed between the caster and the entry roll stand is constant as well as the exit speed of the end roll stand is also constant.

    MOTOR SPEED CONTROL DEVICE FOR ROLLING MILL
    63.
    发明申请
    MOTOR SPEED CONTROL DEVICE FOR ROLLING MILL 审中-公开
    用于轧制机的电机速度控制装置

    公开(公告)号:US20160339492A1

    公开(公告)日:2016-11-24

    申请号:US15114730

    申请日:2014-02-14

    CPC classification number: B21B37/46 B21B35/00 B21B38/00 B21B2275/04

    Abstract: A motor speed control device for a rolling mill, which includes a rolling roll that rolls a metal material, a roll rotation shaft directly connected to the rolling roll, a motor rotation shaft that transmits power to the roll rotation shaft, and a motor that drives the motor rotation shaft, includes: a non-contact type speed sensor arranged at a position close to the rolling roll with spacing to a circumferential surface of the roll rotation shaft to detect a roll rotation shaft angular speed of the roll rotation shaft; and a speed controller that controls a speed of the motor based on a comparison value between an actual value and a target angular speed of the rolling roll so that the actual value coincides with the target angular speed. The actual value is the roll rotation shaft angular speed to be fed back to the speed controller.

    Abstract translation: 一种用于轧机的电动机速度控制装置,其包括轧制金属材料的轧制辊,直接连接到轧制辊的辊旋转轴,将动力传递到辊旋转轴的电动机旋转轴和驱动 电动机旋转轴包括:非接触式速度传感器,布置在靠近轧辊的位置,与辊旋转轴的圆周表面间隔开,以检测辊旋转轴的辊旋转轴角速度; 以及速度控制器,其基于所述轧辊的实际值和目标角速度之间的比较值来控制所述电动机的速度,使得所述实际值与所述目标角速度一致。 实际值是要反馈到速度控制器的滚动转轴角速度。

    COLD ROLLED MATERIAL MANUFACTURING EQUIPMENT AND COLD ROLLING METHOD
    64.
    发明申请
    COLD ROLLED MATERIAL MANUFACTURING EQUIPMENT AND COLD ROLLING METHOD 审中-公开
    冷轧材料制造设备和冷轧方法

    公开(公告)号:US20150367391A1

    公开(公告)日:2015-12-24

    申请号:US14843537

    申请日:2015-09-02

    Abstract: Cold rolled material manufacturing equipment comprises: an unwinding device for unwinding a hot rolled coil after acid pickling; joining means, disposed on the exit side of the unwinding device, for joining the tail end of a preceding coil to the leading end of a succeeding coil unwound from the unwinding device; a rolling mill for continuously rolling the coils in one direction; a strip storage device, disposed between the joining means and the rolling mill, for storing a strip to perform continuous rolling during the joining; a strip cutting device for cutting the strip to a desired length; a winding device for winding the rolled coil; transport means for transporting the coil to the unwinding device so that the coil is rolled a plurality of times; and a rolling speed control device for controlling a rolling speed during the joining to a lower speed than a steady rolling speed.

    Abstract translation: 冷轧材料制造设备包括:酸洗后退卷热轧卷材的退绕装置; 连接装置,设置在退绕装置的出口侧,用于将前一个线圈的尾端连接到从退绕装置退绕的后续线圈的前端; 一个用于在一个方向上连续滚动线圈的轧机; 带状存储装置,设置在所述接合装置和所述轧机之间,用于在接合期间存储条以进行连续轧制; 用于将条切割成所需长度的条切割装置; 卷绕卷取卷绕装置; 用于将线圈输送到退绕装置的输送装置,使得线圈多次滚动; 以及轧制速度控制装置,用于在接合期间将轧制速度控制到比稳定轧制速度更低的速度。

    METHOD FOR CONTROLLING A TWO CONTINUOUS STRANDS ROLLING PLANT
    65.
    发明申请
    METHOD FOR CONTROLLING A TWO CONTINUOUS STRANDS ROLLING PLANT 有权
    控制两台连续轧制钢板的方法

    公开(公告)号:US20150000360A1

    公开(公告)日:2015-01-01

    申请号:US14375907

    申请日:2013-02-25

    Abstract: A slit plant comprises a rest bar (14), for regulating the transversal position of an inlet guide to the moulder unit (12), a rolling unit for reducing the billet to a rolled section having two sections, a cutting box (13) for separating the two sections into two separate strands, one or more rolling units for rolling the two strands (1, 2), pairs of speed and/or section measurers (20, 21) downstream of the cutting box (13), a shear (15). The method for controlling the plant provides measuring the rolling speeds V1 and V2 of each of the two strands (1, 2) and/or of the division step respective sections A1 and A2 of the two strands (1, 2) downstream of the cutting box (13) by means of pairs of measurers; detecting the lengths of the two strands (1, 2) and calculating the difference in length thereof, based on which the plant, in a successive feedback step, is activated to decrease the difference in length between the two strands (1, 2).

    Abstract translation: 狭缝设备包括用于调节到模具单元(12)的入口引导件的横向位置的止动杆(14),用于将坯料还原成具有两个部分的轧制部分的轧制单元,用于 将两个部分分成两个单独的股,一个或多个滚动单元,用于在切割箱(13)的下游滚动两股(1,2),成对的速度和/或部分测量器(20,21),剪切( 15)。 用于控制设备的方法提供了测量两根绞线(1,2)和/或切割下游两股(1,2)的分割步骤A1和A2分别的滚动速度V1和V2 盒(13)通过测量对; 检测两条线(1,2)的长度并计算其长度差,基于该长度,连续反馈步骤中的植物被激活以减小两条线(1,2)之间的长度差。

    APPARATUS AND METHODS TO INCREASE THE EFFICIENCY OF ROLL-FORMING AND LEVELING SYSTEMS
    66.
    发明申请
    APPARATUS AND METHODS TO INCREASE THE EFFICIENCY OF ROLL-FORMING AND LEVELING SYSTEMS 有权
    设备和方法,以提高成型和水平系统的效率

    公开(公告)号:US20120047977A1

    公开(公告)日:2012-03-01

    申请号:US13267760

    申请日:2011-10-06

    CPC classification number: B21B37/46 B21D1/02

    Abstract: Methods and Apparatus to increase the efficiency of roll-forming and leveling systems are described herein. An example strip material processing apparatus are described herein includes a first drive system to drive a first plurality of workrolls and a second drive system to drive a second plurality of workrolls. A controller provides a first command reference to the first drive system. The controller measures a first output parameter of the first drive system when the first drive system operates at the first command reference. The controller determines a second command reference based on the first output parameter and the controller drives the second drive system based on the second command reference.

    Abstract translation: 本文描述了提高轧辊成型和流平系统的效率的方法和装置。 本文中描述的示例性条带材料处理装置包括驱动第一多个工作卷的第一驱动系统和驱动第二多个工作卷的第二驱动系统。 控制器向第一驱动系统提供第一命令参考。 当第一驱动系统在第一命令参考下操作时,控制器测量第一驱动系统的第一输出参数。 控制器基于第一输出参数确定第二命令参考,并且控制器基于第二命令参考来驱动第二驱动系统。

    REGULATION METHOD FOR A COLD-ROLLING MILL TRAIN WITH COMPLETE MASS FLOW REGULATION
    67.
    发明申请
    REGULATION METHOD FOR A COLD-ROLLING MILL TRAIN WITH COMPLETE MASS FLOW REGULATION 有权
    一种具有完整质量流量调节的冷轧铣床的调节方法

    公开(公告)号:US20100326154A1

    公开(公告)日:2010-12-30

    申请号:US12865217

    申请日:2009-01-16

    Abstract: A cold-rolling train has a plurality of rolling stands and a strip feeding device to which an initial setpoint speed is sent to feed the cold strip to the first stand at an initial actual speed corresponding to the initial setpoint speed. A first setpoint speed is sent to the first stand so that associated rolls rotate. Between the first and next passed-through rolling stand is a thickness detection device detecting a first actual thickness. A base output signal is determined using the first actual and setpoint thicknesses and is used to adjust the first setpoint speed, but not the initial setpoint speed, conforming the first actual to the first setpoint thickness. Between the feeding device and the first rolling stand is an initial thickness detection device detecting an initial actual thickness. The initial setpoint speed is adjusted by a initial feed-forward controller to adjusted a setpoint product mass flow.

    Abstract translation: 冷轧列车具有多个轧制机架和送纸装置,初始设定点速度被发送到初始设定点速度,以对应于初始设定点速度的初始实际速度将冷轧条送入第一机架。 第一设定点速度被发送到第一支架,使得相关联的辊旋转。 在第一和下一个贯通轧制机架之间是检测第一实际厚度的厚度检测装置。 使用第一实际值和设定值厚度确定基本输出信号,并用于调整第一设定点速度,而不是初始设定点速度,使第一实际值与第一设定点厚度一致。 在进给装置和第一轧制机架之间是检测初始实际厚度的初始厚度检测装置。 初始设定点速度由初始前馈控制器调整,以调整设定值产品质量流量。

    System for controlling a rolling mill and method of controlling a rolling mill
    69.
    发明申请
    System for controlling a rolling mill and method of controlling a rolling mill 审中-公开
    轧机控制系统及轧机控制方法

    公开(公告)号:US20070068210A1

    公开(公告)日:2007-03-29

    申请号:US11528216

    申请日:2006-09-27

    Abstract: The invention generally relates to a method of controlled rolling of a metal strip moving through a rolling mill. The method comprises: monitoring a plurality of input control parameters; and generating a plurality of responsive operational control parameters in the rolling mill to selectively control the rolling mill and selectively control a plurality of output parameters of the rolling mill. A control system for controlled rolling of a metal strip moving through a rolling mill is also provided.

    Abstract translation: 本发明一般涉及通过轧机移动的金属带的受控轧制方法。 该方法包括:监视多个输入控制参数; 以及在所述轧机中生成多个响应操作控制参数,以选择性地控制所述轧机并选择性地控制所述轧机的多个输出参数。 还提供了用于通过轧机移动的金属带的受控轧制控制系统。

    Mill train having at least one roll stand with an AC drive system
    70.
    发明授权
    Mill train having at least one roll stand with an AC drive system 失效
    磨机列车至少有一个带有交流传动系统的滚动架

    公开(公告)号:US5860310A

    公开(公告)日:1999-01-19

    申请号:US806048

    申请日:1997-02-25

    CPC classification number: B21B37/46

    Abstract: A mill train comprising: at least one roll stand for rolling rolling stock; at least one AC motor operatively coupled to the roll stand to drive same; and a controller for controlling the motor, wherein the motor speed is adjustable between a minimum speed (n.sub.min) and a maximum speed (n.sub.max); wherein the ratio of the maximum speed (n.sub.max) to the minimum speed (n.sub.min) lies within the range 2.0 and 8.0; and wherein the motor has a power output between the minimum speed (n.sub.min) and the maximum speed (n.sub.max) that deviates from the continuous output of the motor at the minimum speed.

    Abstract translation: 一种轧机机组,包括:用于轧制车辆的至少一个轧机机架; 至少一个AC电动机可操作地联接到辊架以驱动它们; 以及用于控制所述电动机的控制器,其中所述电动机速度可在最小速度(nmin)和最大速度(nmax)之间调节; 其中最大速度(nmax)与最小速度(nmin)的比率在2.0和8.0的范围内; 并且其中所述电动机具有以最小速度偏离所述电动机的连续输出的最小速度(nmin)和最大速度(nmax)之间的功率输出。

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