摘要:
A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.
摘要:
A rolling control device (10) updates a preset load value Pset based on operation actual results at timings ta to tb. The rolling control device (10) derives a plasticity coefficient Qchk based on operation actual results at timings tb to tc. When the determining that it is necessary to re-update the updated preset load value Pset based on the plasticity coefficient Qchk, the rolling control device (10) updates the preset load value Pset again based on the operation actual results at the timings tb to tc.
摘要:
Disclosed is a system for use in a rolling mill having: (a) a roll holder housing a plurality of rollers; (b) a smart module coupled to the roll holder, the smart module comprising: (1) a power source powering the smart module; (2) a microcontroller; (3) a motor, the motor, based on instructions from the microcontroller, controlling a position of the plurality of rollers by moving the roll holder; (4) one or more position sensors, the one or more position sensors detecting the position of the roll holder; and (5) a communication module, the communication module communicating with a central controlling computer to: (i) communicate the position of the roll holder and other sensor data to the central controlling computer, and (ii) receive instructions from the central controlling computer to control the position of the roll holder.
摘要:
A guide roller configured to guide a wire to or from a work roller in a wire rolling line includes a rolling-element bearing having a rotatable outer ring, a fixed inner ring, and rolling elements between the outer ring and the inner ring. The outer ring has a profile configured to guide the wire on a radially outer surface thereof. The guide roller is configured as a double row preloaded rolling-element bearing and is installable as a finished component on a fixed shaft of the wire rolling line without adjusting the preload.
摘要:
Cold rolled material manufacturing equipment includes: an unwinding device for unwinding a hot rolled coil after acid pickling; a joining device, disposed on the exit side of the unwinding device, for joining the tail end of a preceding coil to the leading end of a succeeding coil unwound from the unwinding device; a rolling mill for continuously rolling the coils in one direction; a strip storage device, disposed between the joining device and the rolling mill, for storing a strip to perform continuous rolling during the joining; a strip cutting device for cutting the strip to a desired length; a winding device for winding the rolled coil; a transport device for transporting the coil to the unwinding device so that the coil is rolled a plurality of times; and a rolling speed control device controlling a rolling speed during the joining to a speed lower than a steady rolling speed.
摘要:
A roll mill for rolling a product has a roll stand with working rolls and a control device. The product has a head part and is moved towards the stand at a product head part speed. The working rolls form a rolling gap. The control device controls the stand such that, before the product head part enters the gap, the rolls are rotated at a peripheral speed which is essentially the same as the product head part speed; the gap is vertically adjusted to essentially a product head part thickness, on the feeding side, before the product enters the gap; and, during or following the insertion of the product into the gap, the gap is closed to a pre-determined value, and the peripheral speed of the working rolls is modified, especially increased, according to the gap, essentially at the same time as the closing of the gap.
摘要:
The present invention provides a rolling mill of a plate or a sheet which eliminates rolling trouble due to warping of the rolled material and wavy shaped flatness defects running through the plate or sheet width direction such as “waviness”, “full waves, and “small waves” by providing a pair of a top and bottom work rolls, a pair of electric motors independently driving the pair of rolls, and control means for controlling one electric motor using the roll rotational speed as a control target value and controlling the other electric motor using the rolling torque applied to the rolled material from the work roll driven by that electric motor becoming substantially constant as a control target and using the drive torque as a control amount and a control technique of such a rolling mill of a plate or a sheet.
摘要:
A cold-rolling train has a plurality of rolling stands and a strip feeding device to which an initial setpoint speed is sent to feed the cold strip to the first stand at an initial actual speed corresponding to the initial setpoint speed. A first setpoint speed is sent to the first stand so that associated rolls rotate. Between the first and next passed-through rolling stand is a thickness detection device detecting a first actual thickness. A base output signal is determined using the first actual and setpoint thicknesses and is used to adjust the first setpoint speed, but not the initial setpoint speed, conforming the first actual to the first setpoint thickness. Between the feeding device and the first rolling stand is an initial thickness detection device detecting an initial actual thickness. The initial setpoint speed is adjusted by a initial feed-forward controller to adjusted a setpoint product mass flow.
摘要:
A method of monitoring the physical state of a hot-rolled sheet or hot-rolled strip while controlling a plate rolling train for the reversing working a hot-rolled sheet or hot-rolled strip. For the reversing rolling of the hot-rolled sheet or hot-rolled strip a rolling stand is provided. At a starting point, an initial state of the hot-rolled sheet or hot-rolled strip in a model is determined, from which state at least one physical state variable is derived. Further, a cyclical updating of the state during the working of the hot-rolled sheet by using the model of the hot-rolled sheet or hot-rolled strip and the plate rolling train is provided, wherein monitoring of the path of the hot-rolled sheet or hot-rolled strip and operating parameters influencing and/or reproducing the state are taken into account.
摘要:
Drive loads for a plurality of drives of a mill train for rolling rolling stock with a plurality of rolling stands each being assigned at least one drive, are adjusted essentially to a first set point value on the basis of operation of the mill train in accordance with a first pass sequence. Redistribution of drive loads is improved, by adjusting the drive loads during the rolling to a second set point value different from the first setpoint value based on operating the mill train in accordance with a second pass sequence different from the first pass sequence, wherein at least during the adjustment of the second set point values a feed rate of the rolling stock into the mill train is adjusted as a function of a discharge rate of the rolling stock which is arranged upstream of the mill train in the direction of mass flow.