Abstract:
A detection unit for detecting a data row of a press position and a load at the press position; an input/storage unit for inputting and storing a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position; a data-row calculation unit for calculating a data row of a press position and a load at a constant distance interval based on the data row of the press position and the load detected; a slope calculation unit for calculating a slope of the load based on the press position and the load at the press position detected; and a bend-point determination unit for determining a point, at which the calculated slope of the load exceeds the value serving as the reference for determining the bend point, as the bend point are provided.
Abstract:
A detection unit for detecting a press position and a load at the press position; an input/storage unit for inputting and storing a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position; a slope calculation unit for calculating a slope of the load based on the press position and the load at the press position, which have been detected; and a bend-point determination unit for determining a point, at which the calculated slope of the load exceeds the value serving as the reference for determining the bend point, as the bend point are provided.
Abstract:
A curvature retaining device (1) includes two support points (25a) that can abut against one surface of a plate-shaped workpiece W, one or more pressing points (40a) that can abut against a position of the other surface of the plate-shaped workpiece (W) between the support points (25a), and forward/backward drive means (support unit (23) and pressing unit (33)) for moving at least either the support points (25a) or the pressing points (40a) forward to and backward from the other. Preferably, the two support points (25a) abut against the one surface of the plate-shaped workpiece (W) at a first distance (Ls), the two pressing points (40a) abut against the other surface of the plate-shaped workpiece (W) at second distance (Lp) shorter than the first distance (Ls), and a middle point of the first distance (Ls) and a middle point of the second distance (Lp) match with each other.
Abstract:
A bender machine designed to bend and shape sheet metal comprising a blade holder unit (1) which has a “C” shaped section, which is mobile and moves in two directions, both of which are at right angles to a fixed bench, and where the unit is fitted with one or more bending blades, wherein:servomotors and planetary gear reducers are used for moving the blade holder unit (1); the blade holder unit (1) uses a jointed mechanism comprising two mechanical units (20, 20a; 30, 30a) which form a closed kinematic chain of five components connected by five kinematic pairs all of which are revolute; the mechanical unit (20, 20a) for moving the blade holder unit (1) in a substantially vertical direction comprises a pair of servomotors coupled respectively to two gear reducers, which operate respective cranks (9, 9a) on which respective connecting rods (8, 8a) are hinged, and where the other end of each connecting rod is connected by respective pins (7, 7a) to a respective base (10, 10a) fixed to the blade holder unit (1). The mechanical unit (30, 30a) for moving the blade holder unit (1) in a substantially horizontal direction comprises one pair of servomotors (6, 6a) coupled to corresponding planetary gear reducers, each of which operates a respective camshaft (3, 3a), and also characterised in that the camshafts (3, 3a) are hinged on the rear supports (2, 2a) of the blade holder unit (1).
Abstract:
A method of bending sheet metal uses a test work piece of the same thickness and material as a finished piece. The test piece is bent into an angled form having an interior angle of any size. The interior angle is measured as are the height of each exterior edge above its opposite leg and the height of the apex of the angled form. Using these measurements, the interior radius of the angled form can be calculated as can the inner and outer lengths of the legs. Using these values the depth of a neutral line, which will have the same length in a work piece whether bent or not, can be determined. Once the depth of the neutral line has been calculated, a bend deduction for the final work piece may be determined and thus the required starting length is determined for any desired interior angle or leg lengths.
Abstract:
An angle detecting head provided with an emitter and a pair of receivers is rocked, and a bent surface of a workpiece bent by a punch and a die of a bending machine is irradiated with a measurement light from the emitter, a reflected light is received by the pair of receivers, and a bending angle of the workpiece is obtained from a peak value of the light received by the respective receivers. The angle detecting head is movable parallel to the die, is movable in a direction close to and away from the workpiece, and is movable in a direction in which the die is raised/lowered. The angle detecting head is positioned in an optimum angle measurement position of the workpiece and the bending angle is measured. Moreover, the bending machine presses the workpiece to the vicinity of a target angle, measures the bending angle of the workpiece during final pressing, removes pressure to bring the workpiece to an unloaded state, measures the bending angle of the workpiece, and obtains and stores a difference between the final pressing angle measured value and the unloaded angle measured value as a spring-back amount.
Abstract:
A numerical control device for a bending machine includes a keyboard, a memory and a processor. The memory stores one or more groups of data, each containing bending conditions, a bend angle and at least one penetration depth. The memory further stores program instructions for searching whether data input with the keyboard is stored in the memory, in a same group of data, and that sends a signal to the bending machine so that the bending machine peforms bending according to the penetration depth included in the group of data. The processor that executes said program instructions.
Abstract:
A press brake control system and apparatus including a vertical ram extension controller and back gauge system which together determine respectively the angle and location of successive sheet metal bends according to a stored operating sequence. The control system and apparatus is attached to an existing and unmodified press brake to which the press brake control system automatically adapts its control functions according to the mechanical parameters and conditions of the particular press brake. Futhermore, the press brake control system elements communicate according to a communication system having redundancy and error-checking features to be operable in hostile electrical and physical environments.
Abstract:
A computer numeric control for metal forming which allows the automatic selecting of gauge position and ram position allowing both variables to act to produce bends in forming materials with different flange lengths and angles. The system also offers programming and calibration features comprising significant improvements over prior art apparatus and methods. The system integrates the press control circuitry and all precise control of flange length which can be programmed and offers precise control of the bend angle which can be programmed. Multiple programs can be stored and later retrieved. The apparatus can be calibrated in either English or metric units. Magnetic cassettes and printers can be utilized for permanent storage of programs and to produce permanent records on paper.