Foam laminate for mold in place seating component
    71.
    发明授权
    Foam laminate for mold in place seating component 失效
    泡沫层压板用于模具就位部件

    公开(公告)号:US06890462B2

    公开(公告)日:2005-05-10

    申请号:US10164352

    申请日:2002-06-06

    IPC分类号: B29C44/12 B29C44/14 B29C44/06

    摘要: A laminate structure for making a cushioned component for a vehicle interior, such as a seat cushion or head rest, has a high density foam bonded to an interior surface of a seat cover material. After the laminate structure is formed into a desired shape for the cushioned component, it is inserted into a vacuum mold having a mold surface with a shape corresponding with a desired exterior surface shape of the cushioned component. Liquid foam-forming material is injected into the laminate structure within the mold and allowed to cure to form the cushioned component. The high density foam of the laminate structure preferably has a density of at least 4 lbs/ft3 and an air permeability of 5 to 100 ft3/ft2 minute. This high density foam may be created by felting a polyurethane foam.

    摘要翻译: 用于制造用于车辆内部的缓冲部件(例如座垫或头枕)的层压结构具有结合到座椅护罩材料的内表面的高密度泡沫。 在将层压结构形成为用于衬垫部件的所需形状之后,将其插入具有模具表面的真空模具中,该模具表面具有与衬垫部件的期望外表面形状对应的形状。 将液体泡沫形成材料注入到模具内的层压结构中并使其固化以形成缓冲部件。 层压结构的高密度泡沫体的密度优选至少为4磅/平方英尺,透气度为5至100英尺3 /平方英尺 分钟。 这种高密度泡沫可以通过毡化聚氨酯泡沫来产生。

    METHOD FOR PACKAGING MULTI-COMPONENT BEDDING ASSEMBLY
    72.
    发明申请
    METHOD FOR PACKAGING MULTI-COMPONENT BEDDING ASSEMBLY 有权
    用于包装多组分装载装置的方法

    公开(公告)号:US20050066624A1

    公开(公告)日:2005-03-31

    申请号:US10671008

    申请日:2003-09-25

    CPC分类号: B65B63/02 B65B31/06

    摘要: A multi-component bedding assembly, including a mattress or futon, is vacuum packaged in an air impermeable bag by drawing a vacuum at the open end of the bag and applying a ram or pushing force against the bedding assembly at the closed end of the bag. The pushing force may be intermittently cycled. The packaged bedding assembly also may be wrapped in a woven polyethylene overwrap and tied with bands before it is inserted into a shipping carton.

    摘要翻译: 包括床垫或被褥在内的多组分床上用品组件通过在袋的开口端抽真空并在袋的封闭端部向衬垫组件施加压头或推力而真空包装在不透气袋中 。 推力可以间歇地循环。 包装的床上用品组件也可以被包裹在编织的聚乙烯外包装中,并且在带被插入到运输纸箱中之前用带捆扎。

    Fine cell, high density viscoelastic polyurethane foams
    73.
    发明申请
    Fine cell, high density viscoelastic polyurethane foams 有权
    细胞,高密度粘弹性聚氨酯泡沫

    公开(公告)号:US20040044091A1

    公开(公告)日:2004-03-04

    申请号:US10229334

    申请日:2002-08-27

    申请人: Foamex L.P.

    IPC分类号: C08J009/00 C08G018/00

    摘要: Polyurethane foams formed at above atmospheric pressure conditions using methylene diisocyanate or a specific mixture of polyisocyanate and with a major portion of methylene diisocyanate (MDI) with a specific mixture of polyether and graft polyols produces high density viscoelastic foams with improved hand touch (surface smoothness) that better retain viscoelasticity over time. The foam-forming ingredients are mixed together and foamed at controlled pressures in the range 1.05 to 1.5 bar (absolute), preferably 1.1 to 1.3 bar (absolute).

    摘要翻译: 在高于大气压条件下使用亚甲基二异氰酸酯或多异氰酸酯与主要部分亚甲基二异氰酸酯(MDI)与聚醚和接枝多元醇的特定混合物形成的聚氨酯泡沫产生具有改善的手感(表面光滑度)的高密度粘弹性泡沫, 随着时间的推移,更好地保持粘弹性。 将发泡成分混合在一起并在1.05至1.5巴(绝对),优选1.1至1.3巴(绝对))的受控压力下发泡。

    Liquid fuel delivery system for fuel cells
    74.
    发明申请
    Liquid fuel delivery system for fuel cells 审中-公开
    用于燃料电池的液体燃料输送系统

    公开(公告)号:US20030008193A1

    公开(公告)日:2003-01-09

    申请号:US09894939

    申请日:2001-06-28

    申请人: Foamex L.P.

    IPC分类号: H01M008/04

    摘要: A fuel delivery system for a liquid fuel cell particularly useful for portable electronic devices includes (a) a container defining a volume for holding a liquid fuel; (b) a reservoir structure positioned within the volume and into which at least a portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping. The reservoir structure is formed from a material with a free rise wick height greater than at least one half of the longest dimension of the reservoir structure. Among materials with such wicking capability are foams, bundled fibers and nonwoven fibers, including particularly felted and unfelted reticulated polyurethane foams. The container may have a generally flat and thin profile, formed as a pouch or envelope with substantially planar top and bottom faces of flexible film material, such that the container holding the reservoir structure and filled with liquid fuel can be bent or shaped.

    摘要翻译: 特别用于便携式电子设备的液体燃料电池的燃料输送系统包括:(a)限定用于保持液体燃料的体积的容器; (b)定位在容积内的储存器结构,并且液体燃料芯的至少一部分可以随后通过泵送而被计量。 储存器结构由具有大于储存器结构的最长尺寸的至少一半的自由上升芯高度的材料形成。 具有这种芯吸能力的材料是泡沫,束状纤维和非织造纤维,包括特别是毡状和未熔化的网状聚氨酯泡沫。 容器可以具有大致平坦且薄的轮廓,其形成为具有基本平坦的柔性膜材料的顶面和底面的袋或封套,使得容纳储存器结构并充满液体燃料的容器可以弯曲或成形。

    Modified rebond polyurethane foam structure and method of making such
structure
    76.
    发明授权
    Modified rebond polyurethane foam structure and method of making such structure 失效
    改性聚氨酯泡沫结构及其制备方法

    公开(公告)号:US6136870A

    公开(公告)日:2000-10-24

    申请号:US241619

    申请日:1999-02-02

    摘要: Modified or filled rebond polyurethane foam structures having desired plushness and compression without adversely affected tensile strength at a given density as compared to unfilled rebond polyurethane foams are formed from an admixture of shredded or chopped polyurethane foam particles and a finely divided inorganic mineral filler, such as barium sulfate or calcium carbonate or mixtures of these and like mineral fillers, that is further mixed with a substantially non-foam forming liquid prepolymer binder that is free of surfactants in foam-stabilizing amounts. A portion of the polyurethane foam particles, from about 10 to about 60 parts by weight based upon 100 parts by weight, is replaced with filler. For each 100 parts by weight of the combined foam particles and filler, about 10 to about 30 parts by weight of prepolymer is added. After the wetted admixture is compressed to the required density, the prepolymer binder is cured with heat and/or steam. Surprisingly, the resultant filled rebond polyurethane foam structure is more plush and softer than unfilled rebond foam, and the filler is uniformly distributed throughout the cured binder and external to the foam cells of the foam particles.

    摘要翻译: 与未填充的聚氨酯泡沫相比,具有期望的绒毛和压缩而在给定密度下没有不利影响的拉伸强度的改性或填充的聚氨酯泡沫结构由切碎的或切碎的聚氨酯泡沫颗粒和细碎的无机矿物填料的混合物形成,例如 硫酸钡或碳酸钙或这些和类似矿物填料的混合物,其进一步与基本上不发泡的液体预聚物粘合剂混合,所述粘合剂在泡沫稳定量中不含表面活性剂。 聚氨酯泡沫颗粒的一部分,基于100重量份约10至约60重量份,用填料代替。 对于每100重量份的组合的泡沫颗粒和填料,加入约10至约30重量份的预聚物。 将湿润的混合物压缩至所需的密度后,用热和/或蒸汽固化预聚物粘合剂。 令人惊讶的是,所形成的填充聚氨酯泡沫结构的填充比未填充的泡沫泡沫更加毛绒和柔软,并且填料均匀地分布在整个固化的粘合剂中并且在泡沫颗粒的泡沫单元之外。

    Method of forming foam-fabric laminates
    79.
    发明授权
    Method of forming foam-fabric laminates 失效
    形成泡沫织物层压板的方法

    公开(公告)号:US5891293A

    公开(公告)日:1999-04-06

    申请号:US730969

    申请日:1996-10-16

    摘要: In a method for bonding a foam-fabric composite to a molded foam core, particularly suitable for use as an automotive cushion assembly, specific advantageous polymeric MDI-based foams are used to achieve consistently excellent bond strength. In the method, a foam layer is flame laminated to a fabric layer. Then the foam-fabric laminate and an air impervious adhesive film are placed over a mold surface, and the adhesive is drawn against the foam of the foam-fabric laminate and the fabric layer is urged against the mold surface by applied vacuum. The foam core pad is placed adjacent to the adhesive film. The film is heated and diffused into the foam pad and into the foam of the foam-fabric laminate, respectively, and allowed to cure. The foam layer laminated to the fabric is formed as the reaction product of a polyether polyol or a graft polyether polyol with from about 30 to about 60 parts by weight of an MDI or a polymeric MDI/TDI blended isocyanate or mixtures thereof, from about 1.5 to 3.0 parts by weight water as blowing agent, from about 0.05 to about 0.20 parts by weight tin catalyst, from about 0.15 to 0.90 parts by weight amine catalyst and from about 0.5 to about 1.5 parts by weight silicone surfactant, wherein all amounts are based on 100 parts by weight polyol.

    摘要翻译: 在将泡沫纤维复合材料粘合到模制泡沫芯上的方法中,特别适合用作汽车衬垫组件,使用特定的有利的聚合MDI基泡沫以获得一致的优异的粘结强度。 在该方法中,泡沫层被火焰层压到织物层上。 然后将泡沫织物层压体和不透气的粘合剂膜放置在模具表面上,并且将粘合剂拉伸到泡沫织物层压体的泡沫上,并且通过施加的真空将织物层推向模具表面。 将泡沫芯垫放置在与粘合膜相邻的位置。 将膜分别加热并扩散到泡沫垫中并进入泡沫织物层压体的泡沫中,并使其固化。 层压到织物上的泡沫层形成为聚醚多元醇或接枝聚醚多元醇与约30至约60重量份MDI或聚合MDI / TDI共混异氰酸酯或其混合物的反应产物,约1.5 至3.0重量份的水作为发泡剂,约0.05至约0.20重量份的锡催化剂,约0.15至0.90重量份的胺催化剂和约0.5至约1.5重量份的有机硅表面活性剂,其中所有的量都是基于 在100重量份的多元醇上。

    Modified rebond polyurethane foam structure and method of making such
structure
    80.
    发明授权
    Modified rebond polyurethane foam structure and method of making such structure 失效
    改性聚氨酯泡沫结构及其制备方法

    公开(公告)号:US5880165A

    公开(公告)日:1999-03-09

    申请号:US847096

    申请日:1997-05-01

    摘要: Modified or filled rebond polyurethane foam structures having desired plushness and compression without adversely affected tensile strength at a given density as compared to unfilled rebond polyurethane foams are formed from an admixture of shredded or chopped polyurethane foam particles and a finely divided inorganic mineral filler, such as barium sulfate or calcium carbonate or mixtures of these and like mineral fillers, that is further mixed with a substantially non-foam forming liquid prepolymer binder. A portion of the polyurethane foam particles, from about 10 to about 60 parts by weight based upon 100 parts by weight, is replaced with filler. For each 100 parts by weight of the combined foam particles and filler, about 10 to about 30 parts by weight of prepolymer is added. After the wetted admixture is compressed to the required density, the prepolymer binder is cured with heat and/or steam. Surprisingly, the resultant filled rebond polyurethane foam structure is more plush and softer than unfilled rebond foam, and the filler is uniformly distributed throughout the cured binder and external to the foam cells of the foam particles.

    摘要翻译: 与未填充的聚氨酯泡沫相比,具有期望的绒毛和压缩而在给定密度下没有不利影响的拉伸强度的改性或填充的聚氨酯泡沫结构由切碎的或切碎的聚氨酯泡沫颗粒和细碎的无机矿物填料的混合物形成,例如 硫酸钡或碳酸钙或这些和类似的矿物填料的混合物,其进一步与基本上不发泡的液体预聚物粘合剂混合。 聚氨酯泡沫颗粒的一部分,基于100重量份约10至约60重量份,用填料代替。 对于每100重量份的组合的泡沫颗粒和填料,加入约10至约30重量份的预聚物。 将湿润的混合物压缩至所需的密度后,用热和/或蒸汽固化预聚物粘合剂。 令人惊讶的是,所形成的填充聚氨酯泡沫结构的填充比未填充的泡沫泡沫更加毛绒和柔软,并且填料均匀地分布在整个固化的粘合剂中并且在泡沫颗粒的泡沫单元之外。