Abstract:
An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arranged in a substantially repeating, engineered configuration infiltrated with a matrix of a second metal, the particles having a hardness greater than that of the second metal. A cooling element for a metallurgical furnace has a body comprised of the first metal, the body having a facing layer comprising the abrasion-resistant material. A method comprises: positioning the engineered configuration of abrasion-resistant particles in a mold cavity, the engineered configuration located in an area of the mold cavity to define the facing layer; and introducing molten metal into the cavity, the molten metal comprising the first metal of the cooling element body.
Abstract:
A system, method and controller for managing and controlling a micro-grid network. The system includes a plurality of energy resources including at least one dispatchable energy resource and at least one intermittent energy resource, wherein the at least one of the energy resources is an energy storage element and at least one of the intermittent energy resources is responsive to environmental conditions to generate power, a controller configured to record operational constraints of the energy resources, obtain an environmental condition prediction and generate a component control signal based on the environmental condition prediction and the operational constraints corresponding to the energy resources. The controller is further configured to receive a network disturbance signal and generate a dynamic control signal based on such disturbances.
Abstract:
An apparatus to connect a multi-parameter probe or water sampling vessel to an Unmanned Aerial Vehicle (UAV), or aerial drone, facilitates the safe collection of samples from various depths in any water body or storage tank. Aspects of the present invention reduce risks to humans, who would, under normal circumstances, be required to be present on the water body surface to carry out sampling. The invention also reduces sampling costs.
Abstract:
A process for producing substantially dry slag granules comprises adding a controlled amount of water to a molten stream of slag, and granulating the slag to produce solidified slag comprising substantially dry slag granules and slag wool. An apparatus for producing substantially dry slag granules comprises: (a) an inclined surface having an upper and lower ends for receiving and discharging the stream of slag; (b) a dispersion device at the lower end of the inclined surface for dispersion of the molten slag; (c) one or more water addition devices for adding a controlled amount of water to the molten slag; and (d) a collection area adjacent to the dispersion device for deposition of solidified slag produced by the dispersion. The quantity of slag wool produced by the process and apparatus is less than that which would be produced without the addition of water.
Abstract:
A furnace is provided suitable for metallurgical processes, comprising at least one section comprised of refractory bricks with an outer shell plate adjacent to the refractory bricks, including exterior bricks whose external faces adjacent the shell plate define gaseous media cooling channels extending along the exterior of the refractory bricks between them and the shell plate. The furnace further comprises cooling plates within the cooling channels and joints between the successive courses of bricks. Advantageously, the conductivity of the cooling plates is at least 5 times the conductivity of the refractory lining into which it is inserted. Suitable materials include copper and copper-based alloys, brasses, bronzes, cast irons, aluminum alloys, silver, high-temperature steels, refractory metals and their alloys, graphite, silicon carbide, and aluminum nitride.
Abstract:
An apparatus connects first and second conduits that convey a flow of gas. The apparatus includes a first flange element fixed to the first conduit, and a second flange element fixed to the second conduit. The flange elements are coupled together to permit fluid communication in an internal environment between the first and second conduits. At least one port is intermediate the flange elements to deliver a flow of purge gas therebetween. The at least one port may be located within a purge gas channel arranged in one of the flange elements. A pressure gradient of the flow of purge gas may substantially prevent at least one of fluid egress from the internal environment and fluid ingress from an external environment. Purge gas distribution systems and related methods are also described.
Abstract:
A pond for cooling and/or recovering salt from a hot aqueous solution of a salt such as potassium chloride produced by solution mining. The pond comprises a plurality of channels arranged side-by-side, each of the channels being defined by a plurality of sides. An inlet is provided in a side of a channel for receiving the aqueous solution, and an outlet is provided in a side of another one of the channels for discharging the aqueous solution. The pond has at least one dike separating the channels from one another. A gap is formed in each dike to permit the aqueous solution to flow between the channels, the gap having a length which is about 10 to about 40 percent of the length of the sides of the channels. Salt is crystallized and the solution is cooled as it passes through the channels of the pond.
Abstract:
Various systems and method for acoustic monitoring of smelting furnaces and similar devices are disclosed. Acoustic sensors (and optionally other sensors) are mounted to the furnace. Acoustic emission events generated in the furnace are analyzed to identify conditions that exceed one or more thresholds. The location of acoustic emissions may be identified and reported. Output signals may be generated in response to acoustic emissions. The location of acoustic emissions may be used to identify the location of potential failures in the furnace.