Abstract:
An elastic averaging alignment system includes a first component comprising a surface, a thickness and a plurality of elastically deformable apertures spaced apart on the surface and extending through the thickness, each of the elastically deformable apertures comprising an aperture peripheral shape and having at least one slit extending radially-outwardly therefrom defining at least one elastically deformable wedge member. A method of making a component alignment system includes providing a first component having a surface and a thickness. The method also includes forming a plurality of alignment features through the thickness of the first component, the alignment features comprising a plurality of elastically deformable apertures spaced-apart on the surface and extending through the thickness, each of the elastically deformable apertures comprising an aperture peripheral shape and having at least one slit extending radially-outwardly therefrom defining at least one elastically deformable wedge member.
Abstract:
An elastic tube alignment system for the mating of components utilizing the principle of elastic averaging. A plurality of geometrically separated elastic tube (male) alignment and attachment features are disposed on a first component, while a plurality of one-to-one corresponding aperture (female) alignment and attachment features are provided on a second component. During the mating of the components, each elastic tube and its respective aperture provide elastic deformation, which, on average, precisely aligns and attaches the components.
Abstract:
An elastically averaging alignment and retention system for a sealable compartment includes a first component and a second component. The first component includes a first alignment member and an elastically deformable alignment element fixedly disposed with respect to the first alignment member, the elastically deformable alignment element having an elongated hollow tube. The second component includes a second alignment member and an alignment feature fixedly disposed with respect to the second alignment member, the alignment feature having a blind-end pocket. The elastically deformable alignment element is configured and disposed to interferingly, deformably and matingly engage the alignment feature. Portions of the elastically deformable alignment element when inserted into the alignment feature elastically deform to an elastically averaged final configuration that aligns the first component relative to the second component in at least two of four planar orthogonal directions.
Abstract:
An elastic averaging system for mated components comprises an inner panel and an outer panel disposed in a spaced configuration. An elastically deformable stand is fixed to and extends from the first panel towards the second panel. The elastically deformable stand comprises a side wall that forms a partial enclosure having a closure surface defining a top surface that faces the outer panel. A flexible wing extends outwardly from the sidewall. A receiver member extends outwardly from the outer panel towards the corresponding inner panel and comprises side walls extending forming a partial enclosure that is configured to receive the elastically deformable stand. The elastically deformable stand is configured to elastically deform as said stand enters the partial enclosure of the receiver member and moves toward a fully engaged position.
Abstract:
An elastic alignment assembly includes a first component having a first engagement surface. Also included is a second component having a second engagement surface and is configured to be mated with the first component. Further included is a receiving feature formed in at least one of the first engagement surface and the second engagement surface. Yet further included is a protrusion comprising a first sidewall and a second sidewall, the protrusion extending away from at least one of the first engagement surface and the second engagement surface, the protrusion formed of an elastically deformable material to elastically deform at a first interface and a second interface upon contact with the receiving feature, wherein the first interface is located proximate the first sidewall and the receiving feature, and wherein the second interface is located proximate the second sidewall and the receiving feature.
Abstract:
An elastically averaged alignment system includes a first component having a first alignment member, an attachment element, and a support element, and a second component having a second alignment member, an alignment aperture, and an engagement surface that engages with the support element. The attachment element includes an attachment portion and an elastically deformable alignment element portion. The elastically deformable alignment element portion is configured and disposed to interferingly, deformably and matingly engage the alignment aperture. The attachment portion includes a hollow tube having a first wall thickness, and the elastically deformable alignment element portion includes a hollow tube having a second wall thickness less than the first wall thickness. Portions of the elastically deformable alignment element portion when inserted into the alignment aperture elastically deform to an elastically averaged final configuration that aligns the first alignment member with the second alignment member in at least two planar orthogonal directions.
Abstract:
An alignment system for aligning components includes a first component, a second component, upstanding, elongated tabs connected to at least one of the components, each elongated tab having a tab wall, and deformable elongated tab apertures formed in at least one of the components, each deformable tab aperture comprising opposing deformable aperture walls. The apertures are geometrically distributed in coordinated relationship to a geometrical distribution of the elongated tabs such that each elongated tab is receivable into a respective aperture and each tab has a width larger than a cross-sectional width of its respective aperture measured in a same direction. Each aperture is configured to elastically deform upon disposition of each elongated tab into its respective tab aperture at an interface between the tab wall and the aperture wall.
Abstract:
An elastically deformable alignment fastener has the form of a unitary object having a head portion and an integrally formed body portion. The body portion has an elastically deformable lobular hollow tube having a proximal end proximate the head portion and a distal end axially displaced from the head portion. The lobular hollow tube has an outer surface having one or more retention features oriented to provide a plurality of radially extending engagement surfaces along a length of the hollow tube. The head portion has a flange that circumscribes the proximal end of the lobular hollow tube. Portions of the elastically deformable lobular hollow tube when inserted into circular apertures of first and second components elastically deform to an elastically averaged final configuration that aligns the first and second components in four planar orthogonal directions.
Abstract:
An elastically deformable energy management assembly includes a first component. Also included is at least one protrusion extending from the first component, the at least one protrusion having an outer surface. Further included is a second component comprising at least one aperture defined by an aperture wall, the aperture wall in slideable engagement with the outer surface of the at least one protrusion, wherein at least one of the protrusion and the aperture wall comprises an elastically deformable material.
Abstract:
An elastic averaging alignment member includes a base portion, a first elastic averaging member including a first end portion extending substantially perpendicularly from the base portion to a second end portion and a second elastic averaging member spaced from the first elastic averaging member. The second elastic averaging member includes a first end section extending substantially perpendicularly from the base portion to a second end section. At least one elastic averaging element arranged between the first and second elastic averaging members. At least one of the first and second elastic averaging members and the at least one elastic averaging element is configured and disposed to deform when the elastic averaging alignment member is passed into an alignment member receiver to establish an elastically average position of one component to another component.