摘要:
A process for cracking lignin-containing feed materials, such as precipitated from black liquor, to produce hydrocarbon products such as ethylene, utilizing dual fluidized beds of particulate solids in series flow arrangement. In the process, the feedstock is introduced with a diluent gas such as steam into the first or fast fluidized bed for cracking reactions at superficial gas velocity exceeding about 5 ft/sec. A particulate solids carrier material, which can comprise at least partly coke produced in the process, is circulated between the beds, and coke deposited on the carrier in the first or cracking bed at 1000.degree.-1600.degree. F. temperature is burned off in a second or combustion bed maintained at 1400.degree.-2000.degree. F. temperature by an oxygen-containing gas and diluent steam introduced therein. Superficial upward gas velocity in the fast fluidized bed zone exceeds about 5 ft/sec. and the bed density exceeds about 3 lb/cu.ft. If desired, some externally supplied particulate solids carrier material also can be used in the process. Also, supplemental fuel can be supplied to the slow bed combustion zone if needed to maintain the desired temperature therein.
摘要:
A process for two-stage catalytic hydrogenation and liquefaction of coal to produce increased yields of low-boiling hydrocarbon liquid and gas products. In the process, the particulate coal is slurried with a process-derived liquid solvent and fed at temperature below about 650.degree. F. into a first stage catalytic reaction zone operated at conditions which promote controlled rate liquefaction of the coal, while simultaneously hydrogenating the hydrocarbon recycle oils at conditions favoring hydrogenation reactions. The first stage reactor is maintained at 650.degree.-800.degree. F. temperature, 1000-4000 psig hydrogen partial pressure, and 10-60 lb coal/hr/ft.sup.3 reactor space velocity. The partially hydrogenated material from the first stage reaction zone is passed directly to the close-coupled second stage catalytic reaction zone maintained at a temperature at least about 25.degree. F. higher than for the first stage reactor and within a range of 750.degree.-875.degree. F. temperature for further hydrogenation and thermal hydroconversion reactions. By this process, the coal feed is successively catalytically hydrogenated and hydroconverted at selected conditions, which results in significantly increased yields of desirable low-boiling hydrocarbon liquid products and minimal production of undesirable residuum and unconverted coal and hydrocarbon gases, with use of less energy to obtain the low molecular weight products, while catalyst life is substantially increased.
摘要:
A coal hydrogenation and liquefaction process in which particulate coal feed is pressurized to an intermediate pressure of at least 500 psig and slurried with CO.sub.2 liquid to provide a flowable coal/CO.sub.2 slurry feedstream, which is further pressurized to at least 1000 psig and fed into a catalytic reactor. The coal particle size is 50-375 mesh (U.S. Sieve Series) and provides 50-80 W % coal in the coal/CO.sub.2 slurry feedstream. Catalytic reaction conditions are maintained at 650.degree.-850.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and coal feed rate of 10-100 lb coal/hr ft.sup.3 reactor volume to produce hydrocarbon gas and liquid products. The hydrogen and CO.sub.2 are recovered from the reactor effluent gaseous fraction, hydrogen is recycled to the catalytic reactor, and CO.sub.2 is liquefied and recycled to the coal slurrying step. If desired, two catalytic reaction stages close coupled together in series relation can be used. The process advantageously minimizes the recycle and processing of excess hydrocarbon liquid previously needed for slurrying the coal feed to the reactor(s).
摘要翻译:煤炭加氢和液化过程,其中颗粒煤进料被加压至至少500psig的中间压力并用CO 2液体浆化以提供可流动的煤/ CO 2浆料进料流,其进一步加压至至少1000psig并进料至 催化反应器。 煤粒度为50-375目(美国筛系列),在煤/二氧化碳浆料进料流中提供50-80%的煤。 催化反应条件保持在650°-850°F的温度,1000-4000psig的氢气分压和10-100lb煤/ hr ft 3反应器体积的煤进料速率,以产生烃气体和液体产物。 从反应器流出气体馏分中回收氢气和二氧化碳,将氢气再循环到催化反应器中,并将二氧化碳液化并再循环至煤浆化步骤。 如果需要,可以使用两个串联连接在一起的催化反应级。 该方法有利地使先前需要的过量碳氢化合物液体的再循环和加工最小化,以使煤进料到反应器中。
摘要:
Thermal hydrogenation of solids-containing carbonaceous feed materials to produce hydrocarbon gaseous and liquid products is performed in a thermal reaction zone, in which the feed material flows generally downwardly countercurrent to upflowing hydrogen and recycled hydrocarbon liquid. The recycled hydrocarbon liquid is at a rate sufficient to control the settling of solids-containing feed through the reactor, and is obtained from the reaction zone upper end by phase separation from gaseous effluent at reaction conditions. The gaseous effluent material is removed from the thermal reaction zone upper end, and heavy liquid material containing less than about 40 W % solids is withdrawn from the reaction zone bottom end, with both streams being passed to further phase separation and distillation steps for recovery of the hydrocarbon gas and liquid products. The process is useful for hydroconversion of solids-containing tar sand bitumen, shale oil and particularly for coal, with the coal being fed into the thermal reaction zone as a coal-oil slurry. If desired, the heavy liquid bottoms stream withdrawn from the lower end of the thermal reaction zone containing unconverted coal and ash solids can be advantageously passed to a second reaction zone containing an ebullated catalyst bed for further hydrogenation reaction to increase the conversion and yield of low-boiling hydrocarbon liquid products.
摘要:
An improved process for hydrogenation of coal containing ash with agglomeration and removal of ash from an ebullated bed catalytic reactor to produce deashed hydrocarbon liquid and gas products. In the process, a flowable coal-oil slurry is reacted with hydrogen in an ebullated catalyst bed reaction zone at elevated temperature and pressure conditions. The upward velocity and viscosity of the reactor liquid are controlled so that a substantial portion of the ash released from the coal is agglomerated to form larger particles in the upper portion of the reactor above the catalyst bed, from which the agglomerated ash is separately withdrawn along with adhering reaction zone liquid. The resulting hydrogenated hydrocarbon effluent material product is phase separated to remove vapor fractions, after which any ash remaining in the liquid fraction can be removed to produce substantially ash-free coal-derived liquid products.
摘要:
A catalyst rejuvenation vessel assembly for treating particulate used oil-coated catalysts to provide a rejuvenated catalyst material is disclosed. A pressurizable vertically-oriented vessel assembly has inlet and outlet openings for the catalyst and washing fluids, and has a removable lower sub-assembly head portion which contains a conical shaped grid unit located therein. The vessel assembly is arranged to permit solvent washing, vacuum drying and acid treatment and gas drying of the used catalyst in a bed supported above the conical grid, by upward flow and recycle of the washing liquids and fluidization of the catalyst. Following rejuvenation of the catalyst, it is withdrawn form the vessel downwardly through the conical shaped grid and out through a central withdrawal conduit containing a slide valve unit for further processing or use as desired.
摘要:
A process for improving the upgrading/conversion of hydrocarbonaceous materials such as coals, petroleum residual oils, shale oils and tar sand bitumens. In the process, the free radicals formed from thermal cracking of the hydrocarbons are reacted with the free radicals formed by the thermal cracking of a free radical forming chemical reactant, such as dimethyl ether, to yield stable low molecular weight hydrocarbon distillate products. The hydrocarbonaceous feed material is preheated to a temperature of 600.degree.-700.degree. F. and the hydrocarbon and the free radicals forming chemical, such as dimethyl ether, are passed through a flow reactor at temperature of 750.degree.-900.degree. F., pressure of 200-1000 psi, and liquid hourly space velocity of 0.3 to 5.0 LHSV. Free radicals formed from the hydrocarbon feed material and from the ether material react together in the reactor to produce low molecular weight hydrocarbon liquid materials. The weight ratio of ether material to hydrocarbon feed material is between about 0.3 and about 2.0.
摘要:
An improved process for catalytic desulfurization of petroleum residua feedstocks to provide at least about 75% desulfurization of the liquid product while achieving low catalyst deactivation and increased catalyst age. In the process which uses an ebullated catalyst bed reactor, the reaction conditions are usually maintained at 790.degree.-860.degree. F. temperature, 1000-1800 psig hydrogen partial pressure, and 0.2-2.0 Vf/hr/Vr space velocity. To control carbon and metals deposition on the catalyst, used catalyst is withdrawn from the reactor, a minor portion of the catalyst is discarded to control metals deposition and maintain catalyst activity, and the remaining catalyst is regenerated to remove carbon by carbon burnoff and returned to the reactor for further use. If desired, the regenerated catalyst can be presulfided before returning it to the reactor. Following phase separation and distillation steps, the desulfurized hydrocarbon liquid products are withdrawn from the process. For feedstocks requiring higher desulfurization, two stages of catalytic reaction are provided in which the used catalyst is withdrawn from each stage reactor and regenerated to remove carbon and then returned to the same stage reactor. Alternatively, fresh catalyst is added to the second stage only, some used catalyst from the second stage reactor is transferred to the first stage reactor, and used catalyst is discarded from the first stage reactor.
摘要:
This invention provides a process for producing ethanol from a D-sugar in a continuous aerobic environment using a flocculant respiration-deficient mutant of Saccharomyces uvarum in a single stage fermentor with a cell settling tank and cell recycle, at a productivity of more than 50 grams ethanol per liter fermentor volume per hour. The process comprises (a) innoculating a fermentation zone with a respiration-deficient mutant of Saccharomyces uvarum; (b) feeding a mixture of a D-sugar, a nitrogen source, a vitamin source and a mineral source into the fermentation zone in the presence of oxygen, and (c) fermenting the D-sugar mixture for a sufficiently long period of time to yield an ethanol product. In the process, the yeast are allowed to settle for a sufficiently long period of time and recycled to the fermentation zone to increase ethanol productivity. The preferred D-sugar that may be used in the present process to produce ethanol, is D-glucose.
摘要:
A process for high hydroconversion of petroleum residua containing at least about 25 V % material boiling above 1000.degree. F. to produce lower boiling hydrocarbon liquid products and avoid undesirable precipitation of asphaltene compounds. In the process, the feedstock is at least about 50 percent catalytically hydroconverted to material boiling below 975.degree. F. and containing a mixture of gas and liquid fractions, after which the gas fraction is removed and the resulting liquid fractions is pressure-reduced and quenched to a temperature below about 775.degree. F. To avoid precipitation of asphaltene compounds which causes operational difficulties in the downstream equipment, the quench liquid used should have an API gravity not more than about 22.degree. API higher than the API gravity of the first pressure-reduced liquid fraction. The resulting liquid fraction is distilled to produce hydrocarbon liquid products, and a residual bottoms fraction is usually recycled to the catalytic reaction step to obtain increased percent conversion to lower boiling liquid products.