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公开(公告)号:US12023857B2
公开(公告)日:2024-07-02
申请号:US18228077
申请日:2023-07-31
IPC分类号: B29C67/00 , B22F10/85 , B22F12/90 , B29C64/129 , B29C64/268 , B29C64/393 , B33Y10/00 , B33Y50/02 , G06T7/00 , G06T7/62 , B22F10/28
CPC分类号: B29C64/129 , B22F10/85 , B22F12/90 , B29C64/268 , B29C64/393 , B33Y10/00 , B33Y50/02 , G06T7/0008 , G06T7/001 , G06T7/62 , B22F10/28 , G06T2207/30164
摘要: Methods to in-situ monitor production of additive manufacturing products collects images from the deposition process on a layer-by-layer basis, including a void image of the pattern left in a slurry layer after deposition of a layer and a displacement image formed by immersing the just-deposited layer in a renewed slurry layer. Image properties of the void image and displacement image are corrected and then compared to a binary expected image from a computer generated model to identify defects in the just-deposited layer on a layer-by-layer basis. Additional methods use the output from the comparison to form a 3D model corresponding to at least a portion of the additive manufacturing product. Components to control the additive manufacturing operation based on digital model data and to in-situ monitor successive layers for manufacturing defects can be embodied in a computer system or computer-aided machine, such as a computer controlled additive manufacturing machine.
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公开(公告)号:US20240038405A1
公开(公告)日:2024-02-01
申请号:US18378680
申请日:2023-10-11
摘要: Nuclear propulsion fission reactor structure has an active core region including fuel element structures, a reflector with rotatable neutron absorber structures (such as drum absorbers), and a core former conformal mating the outer surface of the fuel element structures to the reflector. Fuel element structures are arranged abutting nearest neighbor fuel element structures in a tri-pitch design. Cladding bodies defining coolant channels are inserted into and joined to lower and upper core plates to from a continuous structure that is a first portion of the containment structure. The body of the fuel element has a structure with a shape corresponding to a mathematically-based periodic solid, such as a triply periodic minimal surface (TPMS) in a gyroid structure. The nuclear propulsion fission reactor structure can be incorporated into a nuclear thermal propulsion engine for propulsion applications, such as space propulsion.
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3.
公开(公告)号:US20240001607A1
公开(公告)日:2024-01-04
申请号:US18234492
申请日:2023-08-16
IPC分类号: B29C64/165 , G21C3/50 , C08K3/22 , C08K3/08 , C08F2/46 , B33Y10/00 , B33Y70/10 , B33Y80/00 , C08F2/08 , C08F22/10
CPC分类号: B29C64/165 , G21C3/50 , C08K3/22 , C08K3/08 , C08F2/46 , B33Y10/00 , B33Y70/10 , B33Y80/00 , C08F2/08 , C08F22/1006 , C08K2003/0856 , C08K2201/003
摘要: Additive manufacturing compositions include low-absorbing particles or non-absorbing particles that have an absorbance for wavelengths of 300 nm to 700 nm that is equal to or greater than 0 Au and is less 1.0 Au, such as 0.001 Au absorbance Au. Slurries including such particles and an uranium-containing particle and that are used in additive manufacturing processes have an increased penetration depth for curative radiation. Removal of low-absorbing particles or non-absorbing particles during post-processing of as-manufactured products results in pores that create porosity in the as-manufactured product that provide a volume accommodating fission gases and/or can enhance wicking of certain heat pipe coolant liquids. Low-absorbing particles or non-absorbing particles can be functionalized for improved properties, for example, with fissionable material for improved ceramic yields, with burnable poisons or stabilizers for increased homogeneity, with stabilizers for localized delivery of the stabilizer, or with combinations thereof.
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公开(公告)号:US11760005B2
公开(公告)日:2023-09-19
申请号:US16951543
申请日:2020-11-18
IPC分类号: B29C67/00 , B29C64/129 , B29C64/268 , B29C64/393 , B33Y10/00 , G06T7/00 , G06T7/62 , B33Y50/02 , B22F12/90 , B22F10/85 , B22F10/28
CPC分类号: B29C64/129 , B22F10/85 , B22F12/90 , B29C64/268 , B29C64/393 , B33Y10/00 , B33Y50/02 , G06T7/001 , G06T7/0008 , G06T7/62 , B22F10/28 , G06T2207/30164
摘要: Methods to in-situ monitor production of additive manufacturing products collects images from the deposition process on a layer-by-layer basis, including a void image of the pattern left in a slurry layer after deposition of a layer and a displacement image formed by immersing the just-deposited layer in a renewed slurry layer. Image properties of the void image and displacement image are corrected and then compared to a binary expected image from a computer generated model to identify defects in the just-deposited layer on a layer-by-layer basis. Additional methods use the output from the comparison to form a 3D model corresponding to at least a portion of the additive manufacturing product. Components to control the additive manufacturing operation based on digital model data and to in-situ monitor successive layers for manufacturing defects can be embodied in a computer system or computer-aided machine, such as a computer controlled additive manufacturing machine.
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公开(公告)号:US20230133343A1
公开(公告)日:2023-05-04
申请号:US17977777
申请日:2022-10-31
摘要: A control rod drive mechanism having a torque tube with an inner surface defining a central bore, a control rod assembly including a connecting rod including a cam extending radially-outwardly therefrom and an annular collar defining a key slot, an elongated key that is slidably receivable within the key slot, and a holdout collar disposed non-rotatably within the torque tube and defining a locking recess, wherein the connecting rod is axially-movable with respect to the torque tube between a first position in which the elongated key is disposed within the key slot so that the connecting rod is non-rotatable with respect to the torque tube, and a second position in which the elongated key is removed from the key slot and the connecting rod is rotatable with respect to the torque tube.
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公开(公告)号:US20220172330A1
公开(公告)日:2022-06-02
申请号:US17535766
申请日:2021-11-26
发明人: Simon MASON , Ryan Scott KITCHEN , Travis MCFALLS
摘要: A method is provided for enhancing image resolution for sequences of 2-D images of additively manufactured products. For each of a plurality of additive manufacturing processes, the process obtains a respective plurality of sequenced low-resolution 2-D images of a respective product during the respective additive manufacturing process and obtains a respective high-resolution 3-D image of the respective product after completion of the respective additive manufacturing process. The process selects tiling maps that subdivide the low-resolution 2-D images and the high-resolution 3-D images into low-resolution tiles and high-resolution tiles, respectively. The process also builds an image enhancement generator iteratively in a generative adversarial network using training inputs that includes ordered pairs of low-resolution and high-resolution tiles. The process stores the image enhancement generator for subsequent use to enhance sequences of low-resolution 2-D images captured for products during additive manufacturing.
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公开(公告)号:US20220115151A1
公开(公告)日:2022-04-14
申请号:US17399859
申请日:2021-08-11
摘要: CERMET fuel element includes a fuel meat of consolidated ceramic fuel particles (preferably refractory-metal coated HALEU fuel kernels) and an array of axially-oriented coolant flow channels. Formation and lateral positions of coolant flow channels in the fuel meat are controlled during manufacturing by spacer structures that include ceramic fuel particles. In one embodiment, a coating on a sacrificial rod (the rod being subsequently removed) forms the coolant channel and the spacer structures are affixed to the coating; in a second embodiment, a metal tube forms the coolant channel and the spacer structures are affixed to the metal tube. The spacer structures laterally position the coolant channels in spaced-apart relation and are consolidated with the ceramic fuel particles to form CERMET fuel meat of a fuel element, which are subsequently incorporated into fuel assemblies that are distributively arranged in a moderator block within a nuclear fission reactor, in particular for propulsion.
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公开(公告)号:US20220115149A1
公开(公告)日:2022-04-14
申请号:US17399822
申请日:2021-08-11
发明人: Eric A. BARRINGER , Russell R. JENSEN , Jeremy L. GUSTAFSON , Matt ALES , Joshua J. BERGMAN , Ryan T. SWANSON , Jonathan K. WITTER , Danny GALICKI , James B. INMAN , Matt KRECICKI , Roger RIDGEWAY
摘要: Carbide-based fuel assembly includes outer structural member of ceramic matrix composite material, the interior surface of which is lined in higher temperature regions with an insulation layer of porous refractory ceramic material. A continuous insulation layer extends the length of the fuel assembly or separate insulation layer sections have a thickness increasing step-wise along the length of the fuel assembly from upper (inlet) section towards bottom (outlet) section. A fuel element positioned inward of the insulation layer and between support meshes has a fuel composition including HALEU and has the form of a plurality of individual elongated fuel bodies or one or more fuel monolith bodies containing coolant flow channels. Fuel assemblies are distributively arranged in a moderator block, with upper end of the outer structural member attached to an inlet for propellant and lower end of the outer structural member operatively interfaced with a nozzle forming a NTP reactor.
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9.
公开(公告)号:US20210304909A1
公开(公告)日:2021-09-30
申请号:US16999244
申请日:2020-08-21
摘要: Nuclear propulsion fission reactor structure has an active core region including fuel element structures, a reflector with rotatable neutron absorber structures (such as drum absorbers), and a core former conformal mating the outer surface of the fuel element structures to the reflector. Fuel element structures are arranged abutting nearest neighbor fuel element structures in a tri-pitch design. Cladding bodies defining coolant channels are inserted into and joined to upper and lower core plates to from a continuous structure that is a first portion of the containment structure. The nuclear propulsion fission reactor structure can be incorporated into a nuclear thermal propulsion engine for propulsion applications, such as space propulsion.
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公开(公告)号:US12070900B2
公开(公告)日:2024-08-27
申请号:US18217667
申请日:2023-07-03
IPC分类号: B29C64/00 , B29C64/165 , B33Y10/00 , B33Y70/10 , B33Y80/00 , C08F2/08 , C08F2/46 , C08F22/10 , C08K3/08 , C08K3/22 , G21C3/50
CPC分类号: B29C64/165 , B33Y10/00 , B33Y70/10 , B33Y80/00 , C08F2/08 , C08F2/46 , C08F22/1006 , C08K3/08 , C08K3/22 , G21C3/50 , C08K2003/0856 , C08K2201/003
摘要: Additive manufacturing compositions include low-absorbing particles or non-absorbing particles that have an absorbance for wavelengths of 300 nm to 700 nm that is equal to or greater than 0 Au and is less 1.0 Au, such as 0.001 Au≤absorbance≤0.7 Au. Slurries including such particles and an uranium-containing particle and that are used in additive manufacturing processes have an increased penetration depth for curative radiation. Removal of low-absorbing particles or non-absorbing particles during post-processing of as-manufactured products results in pores that create porosity in the as-manufactured product that provide a volume accommodating fission gases and/or can enhance wicking of certain heat pipe coolant liquids. Low-absorbing particles or non-absorbing particles can be functionalized for improved properties, for example, with fissionable material for improved ceramic yields, with burnable poisons or stabilizers for increased homogeneity, with stabilizers for localized delivery of the stabilizer, or with combinations thereof.
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