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公开(公告)号：US08105511B2
公开(公告)日：2012-01-31
申请号：US12213235
申请日：2008-06-17
IPC分类号： C01B31/00
CPC分类号： B29C33/0011 , B29C31/008 , B29C37/005 , B29C71/02 , B29L2031/7482
摘要： A method of manufacturing a carbon-carbon brake disc uses a restraint fixture (12) that includes a preform retention region configured to limit contracting forces applied against a preform (10) in the preform retention region when the restraint fixture (12) thermally contracts. In one embodiment, the restraint fixture (12) comprises a band (12) having a first surface defining the preform retention region and a first expansion portion (26, 28, 29) adapted to deform upon application of a force to the band (12).
摘要翻译： 制造碳碳制动盘的方法使用约束固定装置（12），所述约束装置包括预制件保持区域，所述预制件保持区域被构造成当所述约束装置（12）热收缩时限制在所述预成型件保持区域中施加的预成型件（10）的收缩力。 在一个实施例中，约束固定件（12）包括具有限定预成型件保持区域的第一表面的带（12）和适于在对带（12）施加力时变形的第一膨胀部分（26,28,29） ）。
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公开(公告)号：US20080093009A1
公开(公告)日：2008-04-24
申请号：US11583922
申请日：2006-10-20
IPC分类号： B32B37/00
CPC分类号： C04B37/005 , C04B35/5611 , C04B35/83 , C04B38/0022 , C04B2111/00362 , C04B2235/5264 , C04B2235/77 , C04B2237/083 , C04B2237/385 , C04B2237/60 , C08J5/12 , Y10T156/15 , Y10T156/16 , C04B35/806 , C04B38/0054 , C04B38/0061
摘要： This invention generally pertains to self propagating high temperature synthesis or combustion synthesis as a way of bonding materials. The present invention provides methods and an apparatus for bonding, preferably carbon-carbon composite materials, by combustion synthesis. Generally, the invention involves providing at least two carbon-carbon composite parts to be bonded and interspersing a combustion synthesis material in between the parts with each part in contact with the combustion synthesis material. The combustion synthesis material is then ignited, which initiates the combustion synthesis reaction. Typically, a ceramic material is formed which immediately freezes, bonding the parts together.
摘要翻译： 本发明通常涉及自传播高温合成或燃烧合成作为粘合材料的一种方式。 本发明提供了通过燃烧合成来粘合（优选碳 - 碳复合材料）的方法和装置。 通常，本发明涉及提供至少两个要结合的碳 - 碳复合材料部件，并且将燃烧合成材料分散在各部分之间，每个部分与燃烧合成材料接触。 然后点燃燃烧合成材料，引发燃烧合成反应。 通常，形成立即冻结，将部件粘合在一起的陶瓷材料。
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公开(公告)号：US07700014B2
公开(公告)日：2010-04-20
申请号：US11402791
申请日：2006-04-13
IPC分类号： C01B31/00
CPC分类号： F16D69/023 , B29C70/48 , C04B35/83 , C04B2235/608 , C04B2235/614 , C04B2235/616 , C04B2235/77
摘要： Method of manufacturing dense carbon-carbon composite material by: infiltrating a fibrous preform with pitch to form pitch-infiltrated preform; carbonizing the pitch-infiltrated preform; injecting resin or pitch into the preform in a mold; oxygen stabilizing the filled preform and carbonizing and heat-treating the oxygen-stabilized impregnated preform; and subjecting the preform to a single final cycle of chemical vapor deposition. This process reduces densification time as compared to comparable conventional carbon-carbon composite manufacturing procedures.
摘要翻译： 通过以下步骤制造致密碳 - 碳复合材料的方法：用沥青渗透纤维预制件以形成沥青渗透的预制件; 沥青渗透预制件碳化; 在模具中将树脂或沥青注入预成型件; 氧稳定填充的预制件并碳化和热处理氧稳定的浸渍的预制件; 并对预制件进行化学气相沉积的单个最后循环。 与可比较的常规碳 - 碳复合材料制造方法相比，该方法降低致密化时间。
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4.发明申请Strength enhancement of carbon-carbon composite brake pads using fiber pre-stressing 审中-公开使用纤维预应力的碳 - 碳复合刹车片的强度提升公开(公告)号：US20100084075A1
公开(公告)日：2010-04-08
申请号：US11580063
申请日：2006-10-13
摘要： This invention relates to an improved carbon-carbon composite material and method of preparation. The carbon-carbon composite material comprises a plurality of carbon fiber substrates that have been joined or consolidated. In the present invention, the carbon fibers are stressed during the preparation of the composite material. The invention comprises adding a low-melting point pitch to the carbon fiber substrates and heat treating the carbon fiber substrates. The fibers tend to shrink more than the pitch during heat-treatment which produces stress in the fibers. This invention enhances the strength of the composite material and improves reliability.
摘要翻译： 本发明涉及一种改进的碳 - 碳复合材料及其制备方法。 碳 - 碳复合材料包括已经结合或固结的多个碳纤维基材。 在本发明中，碳纤维在复合材料的制备过程中受到应力。 本发明包括向碳纤维基材添加低熔点沥青并对碳纤维基材进行热处理。 在热处理期间，纤维倾向于比在间隙中收缩，这在纤维中产生应力。 本发明提高了复合材料的强度，提高了可靠性。
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5.发明授权Activated carbon to immobilize pitch in constraint fixture during carbonization 失效活性炭在碳化期间固定约束夹具中的沥青公开(公告)号：US07632435B2
公开(公告)日：2009-12-15
申请号：US11435734
申请日：2006-05-18
IPC分类号： C01B31/00
CPC分类号： F16D69/023 , C04B35/83 , F27B17/0016
摘要： Method of carbonizing pitch-infiltrated fibrous annular preform by: infiltrating the preform with pitch; placing the pitch-infiltrated preform in a constraint fixture having an ejector base plate, an inner wall, an outer wall, and a top press plate; selecting the relative sizes of the preform and the constraint fixture so that a layer of inert friable material may be situated between the preform and walls of the constraint fixture; placing inert friable material (e.g., activated carbon) between the preform and the top, bottom, and walls of the constraint fixture; and subjecting the pitch-infiltrated fibrous preform to carbonization in the constraint fixture. The activated carbon or other inert friable material adsorbs pitch molecules that escape the preform during carbonization, which reduces problems with foaming. The layer of activated carbon or other friable material between the fibrous preform and the constraint fixture also provides an easily crushable region that facilitates removal of the preform from the constraint fixture after carbonization.
摘要翻译： 沥青渗透纤维环状预成型体通过以下方式浸渗预成型体的方法： 将沥青渗透的预成型件放置在具有顶出板底板，内壁，外壁和顶部压板的约束夹具中; 选择预成型件和约束夹具的相对尺寸，使得惰性脆性材料层可以位于约束夹具的预成型件和壁之间; 将惰性脆性材料（例如，活性炭）放置在预成型件与约束夹具的顶部，底部和壁之间; 并且在沥青渗透的纤维预型体中在约束夹具中进行碳化。 活性炭或其他惰性易碎材料在碳化过程中吸附脱离预成型体的沥青分子，这减少了起泡问题。 在纤维预制件和约束夹具之间的活性炭层或其它易碎材料层还提供了易于压碎的区域，其有助于在碳化之后从约束夹具上移除预型件。
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6.发明授权Process for unidirectional infiltration of preform with molten resin or pitch 有权具有熔融树脂或沥青的预成型件的单向浸渗工艺公开(公告)号：US06939490B2
公开(公告)日：2005-09-06
申请号：US10316615
申请日：2002-12-11
CPC分类号： B29C70/546 , B29C70/48 , B29L2031/7482 , C04B35/522 , C04B35/83 , C04B2235/48 , C04B2235/6022 , F16D69/023
摘要： Molding apparatus for rapid transfer of molten resin or pitch in an infiltration molding process. The apparatus includes e.g. an extruder (4) for melting and conveying a resin or pitch and a mold (10) arranged so that resin or pitch is conveyed to a mold insert cavity (19) within the mold. The mold insert contains an internal protrusion such as a locating ring (25) for positioning a porous body (1, 18) within the mold insert cavity in a position that brings about unidirectional flow of the molten resin or pitch through the porous body. Also, rapid resin or pitch infiltration molding process that includes injecting a high melting point, high viscosity, molten resin or pitch into the mold to effect a unidirectional impregnation of a heated preform via a pressure gradient in the mold.
摘要翻译： 在渗透成型工艺中快速转移熔融树脂或沥青的成型设备。 该装置包括例如 用于熔化和输送树脂或沥青的挤出机（4）和布置成使得树脂或沥青被输送到模具内的模具插入腔（19）的模具（10）。 模具插入件包含内部突起，例如定位环（25），用于将多孔体（1,18）定位在模具插入腔内，导致熔融树脂或沥青通过多孔体的单向流动。 此外，快速树脂或沥青渗透模塑工艺包括将高熔点，高粘度，熔融树脂或沥青注射到模具中，以通过模具中的压力梯度来单向浸渍加热的预制件。
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公开(公告)号：US07438839B2
公开(公告)日：2008-10-21
申请号：US10956582
申请日：2004-10-01
IPC分类号： B29C43/02
CPC分类号： C04B35/83 , C04B35/63496 , C04B2235/602 , C04B2235/604 , C04B2235/614 , C04B2235/656 , C04B2235/6567 , C04B2235/6586 , C04B2235/77 , F16D65/12 , F16D69/023 , F16D2200/0052 , Y10T428/30
摘要： Method for manufacturing a carbonized carbon-carbon composite preform, by: mixing (a) chopped carbon fiber, chopped stabilized pitch fiber, or chopped oxidized polyacrylonitrile (PAN) fiber, (b) thermoplastic pitch binder powder, and (c) activated carbon powder to form a mixture of 15-60 parts by weight of chopped carbon fiber or chopped stabilized pitch fiber or chopped oxidized PAN, 28-83 parts by weight of thermoplastic pitch binder powder, and 1-12 parts by weight of activated carbon powder; depositing this mixture into a mold; pressing/heating the materials in the mold to form a preform by compaction; removing the compacted preform from the mold; and carbonizing the compacted preform. The preform is preferably configured in the form of an aircraft landing system brake disc.
摘要翻译： 通过以下方法制备碳化碳 - 碳复合预型体：（a）将短切碳纤维，短切稳定沥青纤维或短切的氧化聚丙烯腈（PAN）纤维，（b）热塑性沥青粘合剂粉末和（c）活性炭粉末 形成15-60重量份短切碳纤维或短切稳定沥青纤维或短切氧化PAN，28-83重量份热塑性沥青粘合剂粉末和1-12重量份活性炭粉末的混合物; 将该混合物沉积到模具中; 压制/加热模具中的材料以通过压实形成预制件; 从模具中移除压实的预成型件; 并将压实的预制件碳化。 预成型件优选地以飞机着陆系统制动盘的形式配置。
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公开(公告)号：US07686904B2
公开(公告)日：2010-03-30
申请号：US11583922
申请日：2006-10-20
CPC分类号： C04B37/005 , C04B35/5611 , C04B35/83 , C04B38/0022 , C04B2111/00362 , C04B2235/5264 , C04B2235/77 , C04B2237/083 , C04B2237/385 , C04B2237/60 , C08J5/12 , Y10T156/15 , Y10T156/16 , C04B35/806 , C04B38/0054 , C04B38/0061
摘要： This invention generally pertains to self propagating high temperature synthesis or combustion synthesis as a way of bonding materials. The present invention provides methods and an apparatus for bonding, preferably carbon-carbon composite materials, by combustion synthesis. Generally, the invention involves providing at least two carbon-carbon composite parts to be bonded and interspersing a combustion synthesis material in between the parts with each part in contact with the combustion synthesis material. The combustion synthesis material is then ignited, which initiates the combustion synthesis reaction. Typically, a ceramic material is formed which immediately freezes, bonding the parts together.
摘要翻译： 本发明通常涉及自传播高温合成或燃烧合成作为粘合材料的一种方式。 本发明提供了通过燃烧合成来粘合（优选碳 - 碳复合材料）的方法和装置。 通常，本发明涉及提供至少两个要结合的碳 - 碳复合材料部件，并且将燃烧合成材料分散在各部分之间，每个部分与燃烧合成材料接触。 然后点燃燃烧合成材料，引发燃烧合成反应。 通常，形成立即冻结，将部件粘合在一起的陶瓷材料。
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公开(公告)号：US20080251959A1
公开(公告)日：2008-10-16
申请号：US12213235
申请日：2008-06-17
IPC分类号： C01B31/00
CPC分类号： B29C33/0011 , B29C31/008 , B29C37/005 , B29C71/02 , B29L2031/7482
摘要： A method of manufacturing a carbon-carbon brake disc uses a restraint fixture (12) that includes a preform retention region configured to limit contracting forces applied against a preform (10) in the preform retention region when the restraint fixture (12) thermally contracts. In one embodiment, the restraint fixture (12) comprises a band (12) having a first surface defining the preform retention region and a first expansion portion (26, 28, 29) adapted to deform upon application of a force to the band (12).
摘要翻译： 制造碳碳制动盘的方法使用约束固定装置（12），所述约束装置包括预制件保持区域，所述预制件保持区域被构造成当所述约束装置（12）热收缩时限制在所述预成型件保持区域中施加的预成型件（10）的收缩力。 在一个实施例中，约束固定件（12）包括具有限定预成型件保持区域的第一表面的带（12）和适于在对带（12）施加力时变形的第一膨胀部分（26,28,29） ）。
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10.发明授权Apparatus for unidirectional infiltration of preform with molten resin or pitch 有权具有熔融树脂或沥青的预成型件单向渗透的装置公开(公告)号：US07252499B2
公开(公告)日：2007-08-07
申请号：US11177342
申请日：2005-07-11
IPC分类号： B29C45/00
CPC分类号： B29C70/546 , B29C70/48 , B29L2031/7482 , C04B35/522 , C04B35/83 , C04B2235/48 , C04B2235/6022 , F16D69/023
摘要： Molding apparatus for rapid transfer of molten resin or pitch in an infiltration molding process. The apparatus includes e.g. an extruder (4) for melting and conveying a resin or pitch and a mold (10) arranged so that resin or pitch is conveyed to a mold insert cavity (19) within the mold. The mold insert contains an internal protrusion such as a locating ring (25) for positioning a porous body (1, 18) within the mold insert cavity in a position that brings about unidirectional flow of the molten resin or pitch through the porous body. Also, rapid resin or pitch infiltration molding process that includes injecting a high melting point, high viscosity, molten resin or pitch into the mold to effect a unidirectional impregnation of a heated preform via a pressure gradient in the mold.
摘要翻译： 在渗透成型工艺中快速转移熔融树脂或沥青的成型设备。 该装置包括例如 用于熔化和输送树脂或沥青的挤出机（4）和布置成使得树脂或沥青被输送到模具内的模具插入腔（19）的模具（10）。 模具插入件包含内部突起，例如定位环（25），用于将多孔体（1,18）定位在模具插入腔内，导致熔融树脂或沥青通过多孔体的单向流动。 此外，快速树脂或沥青渗透模塑工艺包括将高熔点，高粘度，熔融树脂或沥青注射到模具中，以通过模具中的压力梯度来单向浸渍加热的预制件。
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