摘要:
A soot sensor and method for detecting soot is provided. In one exemplary embodiment, a sensing element for a soot sensor is disclosed herein, the sensing element having a pair of peripheral edge sensing electrodes each having a portion disposed on a peripheral edge of a non-conductive substrate of the sensing element; a first pair of side sensing electrodes disposed on a first side of the sensing element, the first side having a first area partially bounded by the peripheral edge, wherein a resistance between the pair of peripheral edge sensing electrodes decreases as soot accumulates on portions of the pair of peripheral edge sensing electrodes and a resistance between the first pair of side sensing electrodes decreases as soot accumulates on portions of the first pair of side sensing electrodes.
摘要:
A diagnostic method and system is described for diagnosing an operating condition of a conductive particulate matter sensor. The sensor has a substrate with electrical resistance that varies with temperature and two electrodes on the substrate adapted to collect particulate matter between the electrodes, thereby establishing an electrically conductive path through collected particulate matter between the electrodes that can be detected by measuring electrical resistance between the electrodes, Relect. The diagnosis is performed by heating the substrate in the area between the electrodes and detecting whether resistance varies with temperature as expected, and then cooling the substrate back down and detecting whether resistance varies with temperature as expected. If resistance varies as expected during both heating and cooling, then a validation is diagnosed that the sensor is in proper operating condition if resistance increases in a manner consistent with evaporation of condensate. If resistance does not vary as expected, then a failure condition is diagnosed.
摘要:
A ceramic connector body for a high temperature electrical connector, such as those used in high temperature gas sensors, incorporates a pair of opposing ceramic body portions which are operative for pivoting engagement and to be fixed in a connector body retainer which also enables their pivoting, hinged movement. The pivoting engagement permits the ceramic body portions to hinge open to receive a gas sensor with a low insertion force and a hinge close to provide the desired contact force. The ceramic body portions are also operative to house conductive terminals which provide electrical contact for power and signal communication with a gas sensor.
摘要:
A connector assembly for a planar sensing element of an exhaust gas sensor is shown, with a method for assembling. There is an opposed pair of ceramic clamshells which retain terminals, each terminal mates to corresponding contact pads of the planar sensing element. A spacer is positioned between clamshells and a seal. A retainer clip binds the ceramic clamshells. These components are contained within an upper shield, upon assembly. The spacer creates a hinge point between the clamshell devices, allowing insertion of the sensing element without abrasion or scraping of the contact pads against the terminals The retainer clip, with radially extending tabs, keeps the opposed pair of ceramic clamshells under compression upon the sensing element when assembled, due to an interference fit with the upper shield of the sensor.
摘要:
Soot sensing systems and soot sensors are provided. In one exemplary embodiment, a soot sensor includes a non-conductive substrate and a first electrode disposed on the non-conductive substrate. The soot sensor further includes a second electrode disposed on the non-conductive substrate and spaced away from the first electrode. The soot sensor further includes a first protective layer disposed over at least a portion of the first electrode. The soot sensor further includes a second protective layer disposed over at least a portion of the second electrode. Further, an electrical parameter between the first and second electrodes is indicative of an amount of soot disposed on the non-conductive substrate between the first and second electrodes.
摘要:
A soot sensor, comprising: a sensing element configured to provide a signal indicative of an amount of soot detected by the sensing element, the sensing element terminating at a tip portion; a shield disposed about the sensing element, the shield comprising an elongated body having a solid side wall terminating at a distal end portion, and a single opening disposed completely across the distal end portion, the single opening having a peripheral edge defined by the distal end portion of the side wall; and an inner area defined by the shield, the area being in fluid communication with the single opening and the tip portion being completely recessed within the area at a distance from the single opening and a peripheral edge of the tip portion being at least a predetermined distance from the solid side wall, the predetermined distance preventing soot from completely blocking the single opening.
摘要:
A shield assembly for a gas sensor and a method for securing the shield assembly to the gas sensor are provided. The shield assembly includes an outer shield and an inner shield. The outer shield includes an outer wall defining a cavity therein and a tip portion located at one end of the outer wall. The outer wall includes a plurality of apertures extending therethrough. The inner shield is disposed within the cavity of the outer shield. The inner shield includes an inner-wall defining an inner cavity therein. The inner wall is in a facing spaced relationship with respect to the outer wall. The inner shield further includes an engagement portion, a tip engaging portion, and a plurality of inner shield apertures. The plurality of inner shield apertures and the plurality of apertures of the outer wall provide fluid communication to the inner cavity through the outer shield and the inner shield. The inner shield is wedged between the outer shield and a portion of the gas sensor when the engagement portion engages the portion of the gas sensor and the tip engagement portion makes contact with the tip portion.
摘要:
A method for manufacturing a planar sensor, comprises disposing a film of a material on a substrate, wherein the material is selected from the group consisting of platinum, rhodium, palladium and mixtures and alloys comprising at least one of the foregoing materials; annealing the material; measuring a resistance value of the material; laser trimming the annealed material; heat treating the laser trimmed material; and laser trimming the heat treated material to form the sensor.
摘要:
In an exemplary embodiment, the present invention provides an exhaust constituent sensor comprising a planar sensing element securely held in place within a tubular shield by disposing a high temperature mat support between the tubular inner shield and the planar sensing element. The high temperature mat support comprises suitable mat material, e.g., ceramic fibers or metal mesh, and preferably, comprises silica fibers, alumina fibers, alumina fibers with vermiculite, or any other suitable mat material providing the desired support, strength, and thermal and electrical insulating properties described herein. It is within the scope of the invention that the high temperature mat support may be in the form of a fibrous material or a more rigid perform structure, wherein in both instances, the high temperature mat support is adapted to be disposed concentrically around the planar sensing element for secure packaging thereof.
摘要:
A high temperature electrical connector suitable for use in a high temperature gas sensor. The electrical connector incorporates a ceramic connector body having a pair of opposing ceramic body portions which each house a plurality of conductive terminals. The body portions are in pivoting engagement and fixed in a connector body retainer which also enables their pivoting, hinged movement. The pivoting engagement permits the ceramic body portions and terminals to hinge open to receive a gas sensor with a low insertion force and a hinge closed to provide the desired contact force. The ceramic body portions may also include a taper section in a pivot portion with a taper angle that may be varied to control the pivoting, hinged movement of the electrical connector.