Abstract:
Disclosed herein is a mold for manufacturing a housing of a hydraulic unit of an anti-lock brake system for vehicles. The housing has a plurality of bores formed therein such that components, such as a plurality of valves, accumulators, hydraulic pumps, and a driving motor, and a plurality of connection pipes are mounted to the housing through the bores. The mold comprises a lower mold mounted in a stationary frame for defining a housing forming space where the lower part and side parts of the housing are formed, an upper mold mounted in a movable frame disposed on the stationary frame such that the movable frame is vertically moved a predetermined distance, the upper mold covering the upper part of the housing forming space of the lower mold to form the upper part of the housing, lower cores attached to the lower mold such that the lower cores are protruded from the inner lower surface of the lower mold to form the lower-side bores of the housing, an upper core attached to the upper mold for forming the upper-side bores of the housing, and a plurality of side cores disposed at the lower mold such that the side cores move into and out of the housing forming space defined in the lower mold through the lower mold in four directions to form the bores provided at the four sides of the housing. With the mold according to the present invention, a housing having a complicated structure is manufactured through injection molding of a resin material. Consequently, the housing is easily manufactured with increased productivity as compared with the conventional method of manufacturing the housing through an aluminum cutting process. Furthermore, the manufacturing costs of the housing are reduced.
Abstract:
The present invention discloses a hydraulic unit of an anti-lock brake system for vehicles having a housing that is easily manufactured, whereby production efficiency is improved, and thus the manufacturing costs of the housing are reduced. The present invention also discloses a method of manufacturing the same. The hydraulic unit comprises a housing having components that control braking oil pressure supplied to wheels of a vehicle, such as a plurality of valves, accumulators, and hydraulic pumps, mounted thereto, flow channels formed in the housing, the flow channels being connected between the components, and a plurality of pipes connected to each other in the housing. The housing is made of an injected resin material having a plurality of reinforcing members that reinforce the strength of the parts of the housing where the components are mounted to the housing and the pipes are connected to the housing inserted therein. The housing is made of an injected resin material having a plurality of reinforcing members that reinforce strength of the parts of the housing where the components are mounted to the housing and the pipes are connected to the housing inserted therein.
Abstract:
The present invention discloses a hydraulic unit of an anti-lock brake system for vehicles having a housing that is easily manufactured, whereby production efficiency is improved, and thus the manufacturing costs of the housing are reduced. The present invention also discloses a method of manufacturing the same. The hydraulic unit comprises a housing having components that control braking oil pressure supplied to wheels of a vehicle, such as a plurality of valves, accumulators, and hydraulic pumps, mounted thereto, flow channels formed in the housing, the flow channels being connected between the components, and a plurality of pipes connected to each other in the housing. The housing is made of an injected resin material having bores and flow channels formed therein. The components are inserted in the bores of the housing. The components are fixedly mounted to the housing by means of fixing members attached to the housing.
Abstract:
Disclosed herein is a mold for manufacturing a housing of a hydraulic unit of an anti-lock brake system for vehicles. The housing has a plurality of bores formed therein such that components, such as a plurality of valves, accumulators, hydraulic pumps, and a driving motor, and a plurality of connection pipes are mounted to the housing through the bores. The mold comprises a lower mold mounted in a stationary frame for defining a housing forming space where the lower part and side parts of the housing are formed, an upper mold mounted in a movable frame disposed on the stationary frame such that the movable frame is vertically moved a predetermined distance, the upper mold covering the upper part of the housing forming space of the lower mold to form the upper part of the housing, lower cores attached to the lower mold such that the lower cores are protruded from the inner lower surface of the lower mold to form the lower-side bores of the housing, an upper core attached to the upper mold for forming the upper-side bores of the housing, and a plurality of side cores disposed at the lower mold such that the side cores move into and out of the housing forming space defined in the lower mold through the lower mold in four directions to form the bores provided at the four sides of the housing. With the mold according to the present invention, a housing having a complicated structure is manufactured through injection molding of a resin material. Consequently, the housing is easily manufactured with increased productivity as compared with the conventional method of manufacturing the housing through an aluminum cutting process. Furthermore, the manufacturing costs of the housing are reduced.
Abstract:
The present invention discloses a hydraulic unit of an anti-lock brake system for vehicles having a housing that is easily manufactured, whereby production efficiency is improved, and thus the manufacturing costs of the housing are reduced. The present invention also discloses a method of manufacturing the same. The hydraulic unit comprises a housing having components that control braking oil pressure supplied to wheels of a vehicle, such as a plurality of valves, accumulators, and hydraulic pumps, mounted thereto, flow channels formed in the housing, the flow channels being connected between the components, and a plurality of pipes connected to each other in the housing. The components are provided at the outer surfaces of the positions where the components are mounted to the housing with reinforcing parts. The reinforcing parts are formed through injection molding of a resin material. The housing is provided with a plurality of bores corresponding to the reinforcing parts of the components. The bores are formed through injection molding of a resin material. The reinforcing parts of the components are fitted in the bores, respectively.
Abstract:
An electric power steering apparatus includes a pinion shaft coupled to a steering wheel shaft, a rack shaft coupled to the pinion shaft and having a ball screw, a ball nut provided in the ball screw through a plurality of balls, a first pulley coupled to the ball nut, a torque sensor sensing steering wheel torque, an electric motor for generating a steering assisting force according to the torque sensor signal, a second pulley at one end of the electric motor, and a belt connecting the first pulley to the second pulley to transmit the steering assisting force to the ball nut. The first or second pulley have a coating including 10 to 90 wt % molybdenum sulfide, 5 to 10 wt % antimony trioxide, 1 to 5 wt % antirust agent, 1 to 5 wt % auxiliary lubricant, and 1 to 3 wt % organic adhesive in a 1 to 10 wt % solvent.
Abstract:
The present invention relates to an electric power steering apparatus using a coated pulley. According to the present invention, an electric power steering apparatus using a coated pulley, comprising a pinion shaft coupled to a shaft of a steering wheel and having teeth formed on the pinion shaft; a rack shaft having teeth formed in one end thereof and a ball screw formed in the other end thereof, the teeth of the rack shaft being meshed with the teeth of the pinion shaft; a ball nut provided in the ball screw through a plurality of balls interposed between the ball nut and the ball screw; a first pulley coupled to the ball nut to cooperate therewith; a torque sensor for sensing a torque generated from the steering wheel; an electric motor for generating a steering assisting force according to a signal from the torque sensor; a second pulley installed to one end of the electric motor; and a belt connecting the first pulley and the second pulley to each other to transmit the steering assisting force generated from the electric motor to the ball nut, wherein the first or second pulley has a coating layer formed on an outer surface thereof.