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    Method of forming a core component
    2.
    发明授权
    Method of forming a core component 失效
    形成核心部件的方法

    公开(公告)号：US07695658B2

    公开(公告)日：2010-04-13

    申请号：US11648899

    申请日：2007-01-03

    申请人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

    发明人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

    IPC分类号： B27N3/00

    CPC分类号： E06B3/7015 ,  B27N3/00 ,  B27N3/08 ,  B27N5/00 ,  E06B3/7001 ,  E06B3/78 ,  E06B2003/7025 ,  Y10T29/49623 ,  Y10T428/24504 ,  Y10T428/24603

    摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.

    摘要翻译： 本发明涉及一种形成模制芯部件的方法。 提供由纤维素纤维和树脂形成的垫。 垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。 然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。 将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。 模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

    Method of manufacturing a decorative substrate and decorative substrate produced thereby
    3.
    发明授权
    Method of manufacturing a decorative substrate and decorative substrate produced thereby 有权
    制造装饰性基材的方法及其制造的装饰性基材

    公开(公告)号：US07195686B2

    公开(公告)日：2007-03-27

    申请号：US10291757

    申请日：2002-11-12

    申请人： Bei-Hong Liang ,  Karine Luetgert ,  Henry Coghlan ,  John Peter Walsh ,  Geoffrey B. Hardwick

    发明人： Bei-Hong Liang ,  Karine Luetgert ,  Henry Coghlan ,  John Peter Walsh ,  Geoffrey B. Hardwick

    IPC分类号： B27K5/06 ,  B27N7/00

    CPC分类号： B32B21/14 ,  B27N7/005 ,  B32B37/06 ,  B32B37/10 ,  B32B2607/00 ,  Y10T156/1002 ,  Y10T156/1023 ,  Y10T156/1039 ,  Y10T156/1044 ,  Y10T428/31982

    摘要： A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.

    摘要翻译： 公开了一种形成复合制品的方法，其包括提供具有第一和第二压板的压力机，具有第一厚度的纤维素纤维基材和诸如木单板，箔或非绉纸的材料层，其中 材料层的厚度小于纤维素纤维基材的厚度。 将一层粘合材料放置在纤维素纤维基材或材料层上，并将该材料层放置在纤维素纤维基材上，使得粘合材料位于材料层和纤维素纤维基材之间。 纤维素纤维基材和材料层被放置在第一和第二压板之间，并且第一和第二压板中的至少一个移动到第一和第二压板中的另一个，以使纤维素纤维基材和材料层变形成 预定的构造，同时将材料层粘合到纤维素纤维基材上，而不会使材料层开裂或起皱。

    Decorative door skin composite article
    4.
    发明授权
    Decorative door skin composite article 有权
    装饰门皮复合制品

    公开(公告)号：US09352486B2

    公开(公告)日：2016-05-31

    申请号：US11716620

    申请日：2007-03-12

    申请人： Bei-Hong Liang ,  Karine Luetgert ,  Henry Coghlan ,  John Peter Walsh ,  Geoffrey B. Hardwick

    发明人： Bei-Hong Liang ,  Karine Luetgert ,  Henry Coghlan ,  John Peter Walsh ,  Geoffrey B. Hardwick

    IPC分类号： B32B7/12 ,  B27N7/00

    CPC分类号： B32B21/14 ,  B27N7/005 ,  B32B37/06 ,  B32B37/10 ,  B32B2607/00 ,  Y10T156/1002 ,  Y10T156/1023 ,  Y10T156/1039 ,  Y10T156/1044 ,  Y10T428/31982

    摘要： A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.

    摘要翻译： 公开了一种形成复合制品的方法，其包括提供具有第一和第二压板的压力机，具有第一厚度的纤维素纤维基材和诸如木单板，箔或非起皱纸的材料层，其中 材料层的厚度小于纤维素纤维基材的厚度。 将一层粘合材料放置在纤维素纤维基材或材料层上，并将该材料层放置在纤维素纤维基材上，使得粘合材料位于材料层和纤维素纤维基材之间。 纤维素纤维基材和材料层被放置在第一和第二压板之间，并且第一和第二压板中的至少一个移动到第一和第二压板中的另一个，以使纤维素纤维基材和材料层变形成 预定的构造，同时将材料层粘合到纤维素纤维基材上，而不会使材料层开裂或起皱。

    Core component and door comprising thereof
    6.
    发明授权
    Core component and door comprising thereof 有权
    核心部件和门构成

    公开(公告)号：US08341919B2

    公开(公告)日：2013-01-01

    申请号：US13210585

    申请日：2011-08-16

    申请人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

    发明人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

    IPC分类号： E04C2/34 ,  B32B5/14

    CPC分类号： E06B3/7015 ,  B27N3/00 ,  B27N3/08 ,  B27N5/00 ,  E06B3/7001 ,  E06B3/78 ,  E06B2003/7025 ,  Y10T29/49623 ,  Y10T428/24504 ,  Y10T428/24603

    摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.

    摘要翻译： 本发明涉及一种形成模制芯部件的方法。 提供由纤维素纤维和树脂形成的垫。 垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。 然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。 将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。 模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。