Abstract:
A polymeric-based material for use in brazing operations to prevent agglomeration and run-off of brazing material on exterior exposed surfaces of the workpiece containing an extrudable melt-processible thermoplastic material selected from the group consisting of polyethylene, polypropylene, ethylene vinyl alcohol, nylon, and mixtures thereof; and up to about 20% by weight, based on the thermoplastic material, of an inert inorganic particulate material such as carbon or carbon black capable of at deposition on and adherence to an underlying metallic surface. In the process of the present invention, the polymeric-based material is imparted by any suitable means to the exterior or exposed surface of the workpiece to be brazed prior to exposure of the workpiece to a suitable fluxing atmosphere and temperature. In tube forming processes, the polymeric-based material is applied to the outer circumferential area of the formed unsealed tubing.
Abstract:
A composite small-diameter tubing resistant to interaction with materials conveyed therethrough such as liquids containing alcohols or corrosive agents which includes a cylindrical outer metal conduit having a hollow central shaft extending longitudinally therethrough defined by an interior wall; and a continuous non-reactive interior tube surrounded by and positioned within the cylindrical metal conduit. The tubing can be manufactured by a process which includes the steps of a) positioning a length of non-reactive tubing having a predetermined outer diameter within an inner diameter of metal tubing of essentially corresponding length, the metal tube having an unsealed side seam, wherein the inner diameter is greater than the outer diameter of the non-reactive tubing; and b) sealing and reducing the metal tubing to an outer diameter essentially equal to the predetermined outer diameter of the interior tubing. The non-reactive interior tube may be made of a suitable polymeric material.
Abstract:
A push rod ball has an exteriorly oriented wear surface surrounding an interior core. The interior core is composed of a steel or steel alloy containing between about 0.1% and about 0.2% by weight carbon. A hardened case layer is of an essentially uniform depth is located between the exterior surface and the inner core. The push rod ball has a cylindrical throughbore transiting its diameter. A central through bore diametrically bisects the spherical metal body forming the push rod ball. The bore is bounded by a cylindrical inner wall composed of metal of the central core and the hardened case regions of the metal body. The push rod ball can be positioned on a suitable push rod shaft to provide a push rod assembly in which the weld region connecting shaft to ball extends through the hardened case region into the central core of the push rod ball.
Abstract:
A process for brazing non-ferritic steel surfaces such as nickel chromium or stainless steel to which a suitable brazing alloy such as copper has been mechanically attached which includes the steps of instantaneously elevating the surface of the stainless steel to a brazing temperature while maintaining the material in a humidified gaseous atmosphere consisting essentially of a non-reactive carrier gas and a reactive gas present in sufficient concentrations to achieve fluxing; maintaining the surface temperature of the steel for an interval sufficient to permit fusion between the selected metal and the non-ferritic steel surface; after metal fusion has been achieved, allowing the resulting fused metal material to cool to a first lowered temperature in a controlled non-oxidative atmosphere at a rate which retards the formation of fine-grained steel crystals in the metal; and after reaching a metallurgical transformation point, rapidly cooling the fused metal in a controlled atmosphere to a temperature below which the brazing metal is not reactive with oxygen.This process can be employed successfully in manufacturing unique, seamless double-walled tubing which is relatively flexible and highly corrosion resistant.
Abstract:
A composite small-diameter tubing resistant to interaction with materials conveyed therethrough such as liquids containing alcohols or corrosive agents which includes a cylindrical outer metal conduit having a hollow central shaft extending longitudinally therethrough defined by an interior wall; and a continuous non-reactive interior tube surrounded by and positioned within the cylindrical metal conduit. The tubing can be manufactured by a process which includes the steps of a) positioning a length of non-reactive tubing having a predetermined outer diameter within an inner diameter of metal tubing of essentially corresponding length, the metal tube having an unsealed side seam, wherein the inner diameter is greater than the outer diameter of the non-reactive tubing; and b) sealing and reducing the metal tubing to an outer diameter essentially equal to the predetermined outer diameter of the interior tubing. The non-reactive interior tube may be made of a suitable polymeric material.
Abstract:
A process for manufacturing push rod balls including the steps of introducing a metal ball, having an exterior surface, into contact with a carbon enriched medium for an interval sufficient to diffuse carbon into metal matrix forming the exterior surface region and, then, rapidly cooling the carburized metal balls. After the carburized metal balls are cooled, a central bore is drilled through the body of the metal ball. After drilling, the metal ball is brought into contact with a hardening atmosphere at a suitable temperature for an interval sufficient to harden the metal region proximate to the exterior surface of the metal ball. After contact with the hardening atmosphere, the metal balls are oil quenched. The resulting push rod balls have an exteriorly oriented wear surface surrounding an interior core. The interior core is composed of a steel or steel alloy containing between about 0.1 and about 0.2% by weight carbon. A hardened case layer is of an essentially uniform depth is located between the exterior surface and the inner core. The push rod ball has a cylindrical throughbore transiting its diameter. The push rod ball can be positioned on a suitable push rod shaft to provide a push rod assembly in which the weld region connecting shaft to ball extends through the hardened case region into the central core of the push rod ball.
Abstract:
A composite small-diameter tubing resistant to interaction with materials conveyed therethrough such as liquids containing alcohols or corrosive agents which includes a cylindrical outer metal conduit having a hollow central shaft extending longitudinally therethrough defined by an interior wall; and a continuous non-reactive interior tube surrounded by and positioned within the cylindrical metal conduit. The tubing can be manufactured by a process which includes the steps of a) positioning a length of non-reactive tubing having a predetermined outer diameter within an inner diameter of metal tubing of essentially corresponding length, the metal tube having an unsealed side seam, wherein the inner diameter is greater than the outer diameter of the non-reactive tubing; and b) sealing and reducing the metal tubing to an outer diameter essentially equal to the predetermined outer diameter of the interior tubing. The non-reactive interior tube may be made of a suitable polymeric material.
Abstract:
A seamless double-walled tube having high corrosion resistance and relative flexibility prepared by a process for brazing non-ferritic steel surfaces such as nickel chromium or stainless steel to which a suitable brazing alloy such as copper has been mechanically attache which includes the steps of instantaneously elevating the surface of the stainless steel to a brazing temperature while maintaining the material in a humidified gaseous atmosphere consisting essentially of a non-reactive carrier gas and a reactive gas present in sufficient concentrations to achieve fluxing; maintaining the surface temperature of the steel for an interval sufficient to permit fusion between the selected metal and the non-ferritic steel surface; after metal fusion has been achieved, allowing the resulting fused metal material to cool to a first lowered temperature in a controlled non-oxidative atmosphere at a rate which retards the formation of fine-grained steel crystals in the metal; and after reaching a metallurgical transformation point, rapidly cooling the fused metal in a controlled atmosphere to a temperature below which the brazing metal is not reactive with oxygen.