公开(公告)号：US07867566B2

公开(公告)日：2011-01-11

申请号：US11925331

申请日：2007-10-26

申请人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

发明人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

IPC分类号： B05D3/00 ,  B05D3/12

CPC分类号： B29C70/546 ,  B29C70/44 ,  B29C70/465 ,  B29L2031/7504 ,  F01D21/045 ,  F05D2300/614 ,  F05D2300/702 ,  Y02T50/672 ,  Y10T428/249928 ,  Y10T428/249933 ,  Y10T428/24994 ,  Y10T428/249944

摘要： A method for fabricating a reinforced matrix composite comprising the step of providing a composite preform having a fibrous structure and applying matrix material onto the preform in locations along the preform. A barrier material is applied to at least a portion of the coated preform to direct the flow of matrix material into the preform. The composite preform is heated to a temperature sufficient to render the matrix material viscous and insufficient to cure the matrix material. The pressure to the interior of the composite preform is reduced, while the pressure to the barrier material is increased. The temperature is maintained to flow the matrix material into the composite preform and to force gases from the fibrous structure. The composite preform is then cured and cooled to form a reinforced matrix composite having a low void content and a substantially uniform matrix distribution.

摘要翻译： 一种用于制造增强基质复合材料的方法，包括提供具有纤维结构的复合预型件并将基体材料施加到预制件上的预型件沿着预制件的位置的步骤。 将阻挡材料施加到涂覆预型件的至少一部分以将基体材料流引导到预成型件中。 将复合预制件加热到足以使基质材料粘稠并且不足以固化基质材料的温度。 对复合预制件内部的压力降低，同时对阻挡材料的压力增加。 保持温度以使基质材料流入复合预制件并迫使来自纤维结构的气体。 然后将复合预成型件固化并冷却以形成具有低空隙含量和基本均匀的基体分布的增强基质复合材料。

公开(公告)号：US20090142496A1

公开(公告)日：2009-06-04

申请号：US11925331

申请日：2007-10-26

申请人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

发明人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

IPC分类号： B05D3/00

CPC分类号： B29C70/546 ,  B29C70/44 ,  B29C70/465 ,  B29L2031/7504 ,  F01D21/045 ,  F05D2300/614 ,  F05D2300/702 ,  Y02T50/672 ,  Y10T428/249928 ,  Y10T428/249933 ,  Y10T428/24994 ,  Y10T428/249944

摘要： A method for fabricating a reinforced matrix composite comprising the step of providing a composite preform having a fibrous structure and applying matrix material onto the preform in locations along the preform. A barrier material is applied to at least a portion of the coated preform to direct the flow of matrix material into the preform. The composite preform is heated to a temperature sufficient to render the matrix material viscous and insufficient to cure the matrix material. The pressure to the interior of the composite preform is reduced, while the pressure to the barrier material is increased. The temperature is maintained to flow the matrix material into the composite preform and to force gases from the fibrous structure. The composite preform is then cured and cooled to form a reinforced matrix composite having a low void content and a substantially uniform matrix distribution.

摘要翻译： 一种用于制造增强基质复合材料的方法，包括提供具有纤维结构的复合预型件并将基体材料施加到预制件上的预型件沿着预制件的位置的步骤。 将阻挡材料施加到涂覆预型件的至少一部分以将基体材料流引导到预成型件中。 将复合预制件加热到足以使基质材料粘稠并且不足以固化基质材料的温度。 对复合预制件内部的压力降低，同时对阻挡材料的压力增加。 保持温度以使基质材料流入复合预制件并迫使来自纤维结构的气体。 然后将复合预成型件固化并冷却以形成具有低空隙含量和基本均匀的基体分布的增强基质复合材料。

公开(公告)号：US07601400B2

公开(公告)日：2009-10-13

申请号：US11075799

申请日：2005-03-10

申请人： Matthew Bernard Buczek ,  Andrew Jay Skoog ,  Jane Ann Murphy ,  Brian Thomas Hazel

发明人： Matthew Bernard Buczek ,  Andrew Jay Skoog ,  Jane Ann Murphy ,  Brian Thomas Hazel

IPC分类号： B05D1/04

CPC分类号： C04B28/34 ,  C03C1/008 ,  C03C8/14 ,  C03C2207/00 ,  C03C2207/04 ,  C04B28/24 ,  C04B2111/00525 ,  C04B2111/90 ,  C09D5/084 ,  C23C4/123 ,  C23C22/74 ,  C23C26/02 ,  C23C28/022 ,  C23C28/027 ,  C23C28/321 ,  C23C28/3215 ,  C23C28/345 ,  F01D5/288 ,  F05D2230/90 ,  C04B14/34

摘要： A composition comprising a liquid mixture having: a corrosion resistant metal particulate component comprising aluminum-containing metal particulates, wherein the aluminum-containing metal particulates have a phosphate and/or silica-containing insulating layer; a glass-forming binder component; and a liquid carrier component. Also disclosed is a method comprising the following steps: (a) providing an article comprising a metal substrate; (b) imparting to the metal substrate an electrical charge; and (c) electrostatically applying a liquid coating composition to the electrically charged metal substrate, wherein the liquid coating composition comprises a liquid mixture having: a corrosion resistant metal particulate component comprising aluminum-containing metal particulates having a phosphate and/or silica-containing insulating layer; glass-forming binder component; and a liquid carrier component.

摘要翻译： 一种包含液体混合物的组合物，其具有：包含含铝金属微粒的耐腐蚀金属颗粒组分，其中所述含铝金属微粒具有磷酸盐和/或二氧化硅的绝缘层; 玻璃形成粘合剂组分; 和液体载体组分。 还公开了一种包括以下步骤的方法：（a）提供包含金属基底的制品; （b）向金属基板施加电荷; 和（c）将液体涂料组合物静电涂覆到带电的金属基底上，其中该液体涂料组合物包含一种液体混合物，该液体混合物具有：包含含磷金属和/或二氧化硅的绝缘的含铝金属微粒的耐腐蚀金属颗粒组分 层; 玻璃形成粘合剂成分; 和液体载体组分。

公开(公告)号：US07544396B2

公开(公告)日：2009-06-09

申请号：US11075802

申请日：2005-03-10

申请人： Matthew Bernard Buczek ,  Andrew Jay Skoog ,  Jane Ann Murphy

发明人： Matthew Bernard Buczek ,  Andrew Jay Skoog ,  Jane Ann Murphy

IPC分类号： B05D1/06

CPC分类号： F01D5/286 ,  C03C1/008 ,  C03C8/14 ,  C03C8/18 ,  C03C2207/00 ,  C03C2207/02 ,  C04B28/24 ,  C04B28/34 ,  C04B2111/00525 ,  C04B2111/90 ,  C09D5/084 ,  C09D5/103 ,  C23C24/00 ,  F05D2230/31 ,  C04B14/34

摘要： A composition comprising a corrosion resistant metal particulate component comprising aluminum-containing metal particulates, wherein the aluminum-containing metal particulates have a phosphate and/or silica-containing insulating layer; and a glass-forming binder component. Also disclosed is a method comprising the following steps: (a) providing an article comprising a metal substrate; (b) imparting to the metal substrate an electrical charge; and (c) electrostatically depositing a coating composition on the electrically charged metal substrate, wherein the coating composition comprises aluminum-containing metal particulates having a phosphate and/or silica-containing insulating layer; and glass-forming binder component.

摘要翻译： 一种组合物，其包含含有铝的金属微粒的耐腐蚀金属颗粒组分，其中所述含铝金属微粒具有磷酸盐和/或二氧化硅的绝缘层; 和玻璃形成粘合剂组分。 还公开了一种包括以下步骤的方法：（a）提供包含金属基底的制品; （b）向金属基板施加电荷; 和（c）在带电金属基底上静电沉积涂料组合物，其中所述涂料组合物包含含有磷酸盐和/或二氧化硅的绝缘层的含铝金属微粒; 和玻璃形成粘合剂组分。

公开(公告)号：US07332049B2

公开(公告)日：2008-02-19

申请号：US11021804

申请日：2004-12-22

申请人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

发明人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Robert Paul Fairbanks ,  Stephen Mark Whiteker ,  Richard Thomas Price ,  Matthew Bernard Buczek ,  Warren Rosal Ronk

IPC分类号： B32B37/00 ,  B22D19/00

CPC分类号： B29C70/546 ,  B29C70/44 ,  B29C70/465 ,  B29L2031/7504 ,  F01D21/045 ,  F05D2300/614 ,  F05D2300/702 ,  Y02T50/672 ,  Y10T428/249928 ,  Y10T428/249933 ,  Y10T428/24994 ,  Y10T428/249944

摘要： A method for fabricating a reinforced matrix composite comprising the step of providing a composite preform having a fibrous structure and applying matrix material onto the preform in locations along the preform. A barrier material is applied to at least a portion of the coated preform to direct the flow of matrix material into the preform. The composite preform is heated to a temperature sufficient to render the matrix material viscous and insufficient to cure the matrix material. The pressure to the interior of the composite preform is reduced, while the pressure to the barrier material is increased. The temperature is maintained to flow the matrix material into the composite preform and to force gases from the fibrous structure. The composite preform is then cured and cooled to form a reinforced matrix composite having a low void content and a substantially uniform matrix distribution.

摘要翻译： 一种用于制造增强基质复合材料的方法，包括提供具有纤维结构的复合预型件并将基体材料施加到预制件上的预型件沿着预制件的位置的步骤。 将阻挡材料施加到涂覆预型件的至少一部分以将基体材料流引导到预成型件中。 将复合预制件加热到足以使基质材料粘稠并且不足以固化基质材料的温度。 对复合预制件内部的压力降低，同时对阻挡材料的压力增加。 保持温度以使基质材料流入复合预制件并迫使来自纤维结构的气体。 然后将复合预成型件固化并冷却以形成具有低空隙含量和基本均匀的基体分布的增强基质复合材料。

公开(公告)号：US07833472B2

公开(公告)日：2010-11-16

申请号：US11142786

申请日：2005-06-01

申请人： Eric Allen Ott ,  Andrew Philip Woodfield ,  David Paul Mourer ,  John Frederick Ackerman ,  Jon Raymond Groh ,  Robert Edward Schafrik ,  Kenneth Rees Bain ,  Michael Francis Xavier Gigliotti ,  Matthew Bernard Buczek

发明人： Eric Allen Ott ,  Andrew Philip Woodfield ,  David Paul Mourer ,  John Frederick Ackerman ,  Jon Raymond Groh ,  Robert Edward Schafrik ,  Kenneth Rees Bain ,  Michael Francis Xavier Gigliotti ,  Matthew Bernard Buczek

IPC分类号： B22F1/00 ,  B22F1/02

CPC分类号： B22F1/025 ,  B22F2999/00 ,  C23C16/4417 ,  C23C16/442 ,  B22F9/18 ,  B22F9/28

摘要： An article is prepared by furnishing a plurality of powder particle substrates made of a substrate metal, providing a nonmetallic precursor of a metallic coating material, wherein the metallic coating material comprises an alloying element that is thermophysically melt incompatible with the substrate metal, contacting the powder particle substrates with the nonmetallic precursor, chemically reducing the nonmetallic precursor to form coated powder particles comprising the powder particle substrates having a surface-enriched layer of the metallic coating material thereon without melting the powder particle substrates, and processing the coated powder particles to form the article, without melting the powder particle substrates.

摘要翻译： 通过提供由基底金属制成的多个粉末颗粒基底来制备制品，提供金属涂层材料的非金属前体，其中所述金属涂层材料包括与所述基底金属不相容的热物理熔融的合金元素，使所述粉末接触所述粉末 具有非金属前体的化学还原剂，化学还原非金属前体以形成包含粉末颗粒基质的包覆粉末颗粒，所述粉末颗粒基材具有金属涂层材料的表面富集层，而不熔化粉末颗粒基质，并且处理涂覆的粉末颗粒以形成 制品，不熔化粉末颗粒基质。

公开(公告)号：US20080152853A1

公开(公告)日：2008-06-26

申请号：US11614439

申请日：2006-12-21

申请人： Lee Alan Blanton ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Warren Ronk ,  Curt Brian Curtis ,  David Scott Miller

发明人： Lee Alan Blanton ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Warren Ronk ,  Curt Brian Curtis ,  David Scott Miller

IPC分类号： B05D3/12 ,  B28B23/02

CPC分类号： B29C70/44 ,  Y10T428/1372

摘要： A method for fabricating a turbine engine composite containment casing is provided. The method comprising impregnating a plurality of fiber-reinforced layers with a resin to form a preform, heating the preform to a first temperature, applying a vacuum to the preform, varying an amount of pressure applied to the preform when the temperature reaches the first temperature, heating the preform from the first temperature to a second temperature at a first temperature rate, and heating the preform from the second temperature to a third temperature at a second temperature rate to facilitate curing of the preform.

摘要翻译： 提供一种制造涡轮发动机复合容纳壳体的方法。 所述方法包括用树脂浸渍多个纤维增强层以形成预制件，将预成型件加热到第一温度，向预成型件施加真空，当温度达到第一温度时改变施加到预成型件的压力量 ，以第一温度将预成型件从第一温度加热到第二温度，并以第二温度将预成型件从第二温度加热到第三温度，以便于预成型件的固化。

公开(公告)号：US07335012B2

公开(公告)日：2008-02-26

申请号：US11021893

申请日：2004-12-22

申请人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Robert Paul Fairbanks ,  Richard Thomas Price

发明人： Lee Alan Blanton ,  Gregory Joseph Meibers ,  Stephen Mark Whiteker ,  Matthew Bernard Buczek ,  Robert Paul Fairbanks ,  Richard Thomas Price

IPC分类号： B28B21/36

CPC分类号： B29C70/446 ,  B29C33/48 ,  B29C70/548 ,  B29L2031/7504

摘要： A mold tool for forming a reinforced matrix composite part for a gas turbine engine, comprising a body. The body comprises a body surface capable of receiving a first portion of a composite preform. A first endplate and second endplate are attached to the body and include a substantially planar surface disposed perpendicular to the body surface. A first and second set of plates are attached to the first and second endplate adjacent to the body surface and have a geometries that includes a first and second cavity bounded by the first and second plate and first and second endplate. The first and second cavities have a volume sufficient to receive a second portion of a composite preform. The second cavity is in fluid communication with the first cavity, which is in fluid communication with a vacuum source.

摘要翻译： 一种用于形成用于燃气涡轮发动机的增强基体复合部件的模具，包括主体。 主体包括能够接收复合预型件的第一部分的主体表面。 第一端板和第二端板附接到主体并且包括垂直于主体表面设置的基本平坦的表面。 第一组和第二组板邻近身体表面附接到第一和第二终板，并具有包括由第一和第二板以及第一和第二终板限定的第一和第二腔的几何形状。 第一和第二空腔具有足以容纳复合预制件的第二部分的体积。 第二腔与第一空腔流体连通，第一空腔与真空源流体连通。