Abstract:
A diecasting machine casting unit includes a casting chamber body having a casting chamber with a casting material inlet and outlet. A casting piston is movable forward in a longitudinal direction in the casting chamber to discharge casting material from the casting chamber under pressure via the outlet, and is movable back, whereby casting material is feedable into the casting chamber via the inlet. The casting piston extends through a through-passage of the casting chamber body from outside into the casting chamber. An area of free space of the casting chamber is formed between an outer lateral surface of the casting piston and an inner wall surface of the casting chamber body transversely relative to the casting piston longitudinal direction by an outer cross section of the casting piston being appropriately smaller than an inner cross section of the casting chamber body.
Abstract:
A metering device for a hot chamber die-casting machine includes a casting container attachable to a crucible of the hot chamber die-casting machine, a riser channel in a riser channel area, and a casting piston unit for metered conveying of melt out of the crucible via the riser channel. A heating device is provided with a flameless heating unit for active heating of at least a part of the riser channel area. The heating unit is placed inside a piston rod leadthrough bore, electrically insulated from the riser channel in a riser bore containing the riser channel, or in a heater receiving space specially provided in the casting container.
Abstract:
A casting component and method for the application of an anticorrosive layer to a substrate, such as the casting component, are provided. The casting component for a device for casting a metal melt includes a metallic basic body and a melt contact surface region which is exposed to the metal melt during casting operation. In the casting component, the metallic basic body is provided in the melt contact surface region with an anticorrosive layer which is resistant to the metal melt and which is formed, using microparticles and/or nanoparticles of one or more substances from a substance group which includes borides, nitrides and carbides of the transition metals and their alloys and also of boron and silicon and Al2O3.
Abstract:
A casting plunger for a casting unit of a casting machine, includes a casting-plunger shut-off valve integrated into the casting plunger, having a valve seat and a valve body interacting therewith, wherein the shut-off valve, in an open position, enables a flow of a melt material through the casting plunger during a melt suction operation and, in a closed position, blocks said flow during a mold-filling operation. The casting plunger has a plunger sleeve, which is placeable against an inner wall of a casting cylinder of the casting unit and contains the valve seat, and a plunger ram which contains the valve body. The plunger sleeve and the plunger ram are movable axially with respect to one another by a predefinable valve stroke.
Abstract:
A casting machine system includes a first casting machine and a separate second casting machine, wherein the first casting machine is a metal-casting machine and the second casting machine is a plastic-casting machine, or the first casting machine is a plastic-casting machine and the second casting machine is a metal-casting machine. An associated process produces hybrid metal/plastic articles. The casting machine includes a transfer device for transferring a precursor product, produced by a first casting process in the first casting machine, to the second casting machine, in which a hybrid metal/plastic component is formed from the precursor product by a second casting process, and a temperature-regulating device for regulating the temperature of the precursor product in a controllable manner after its removal from the first casting machine, and before starting the second casting process.
Abstract:
A metering device for a hot chamber die-casting machine includes a casting container attachable to a crucible of the hot chamber die-casting machine, a riser channel in a riser channel area, and a casting piston unit for metered conveying of melt out of the crucible via the riser channel. A heating device is provided with a flameless heating unit for active heating of at least a part of the riser channel area. The heating unit is placed inside a piston rod leadthrough bore, electrically insulated from the riser channel in a riser bore containing the riser channel, or in a heater receiving space specially provided in the casting container.
Abstract:
A protective gas device for the melting furnaces of pressure die-casting machines, in particular for processing a magnesium melt. A collection container of a mixing device for the components of a protective gas, which covers the melt to prevent oxidation or other damage, is configured as a pressure accumulator and the orifices for feeding the protective gas into the melting furnace are provided with inlet nozzles. Gas flow to the inlet nozzles is regulated by metering devices. The operating pressure is equal to or less than the pressure in the pressure accumulator of the mixing device, but high enough to atomise the jets and produce a turbulent inflow behind the inlet nozzles. Said pressurized protective-gas distribution permits the metering of gas into various furnace chambers or furnaces without repercussions. A uniform concentration of the protective gas can be achieved in all areas by the selective arrangement of the inlet nozzles.
Abstract:
In a spray element for a spray head for spraying the molds of pressure casting machines, a control piston for the release of the parting agent supply is disposed beside the spray nozzle and a connecting passage opens in a chamber of the housing in which one end of the control piston is sealingly guided, while its second end lies with a sealing ring before a chamber fed with parting agent. In the case of the application of control air the sealing ring is shifted out of its cylindrical section 26 into the chamber, so that the feed of parting agent to the spray nozzle is released. If the control air is shut off, then the sealing ring closes the delivery of the parting agent, and the second, larger end of the control piston exercises upon its return movement a reverse suction effect on the connecting passage. Any after-dripping of parting agent is securely prevented.
Abstract:
A feed block unit for a hot-runner feed system of a pressure die-casting machine includes a block body in which is incorporated at least one melt-conveying channel running out of the block body by way of a sprue orifice close to the gate, and a heating system, integrated into the block body, for the at least one melt-conveying channel. The feed block unit is designed as a structural unit which is insertable independently into a respective casting mold, and/or the heating system integrated therein includes at least a first heating device for supply channel heating and a second heating device, which can be controlled independently of the first heating device, for sprue channel heating. With this modular hot-runner feed system, individual temperature profiles can be predetermined and set for the respective feed block unit.
Abstract:
1. Release agent spray device for a casting machine.2.1. The invention relates to a release agent spray device for a casting machine, having one or more spray nozzles (1) and discharge means for the controlled discharge of release agent from the respective spray nozzle.2.2. According to the invention, the discharge means comprise at least one dosing unit (3) which is assigned to at least one spray nozzle (1) and which defines, in advance, a release agent quantity to be discharged by the at least one associated spray nozzle in an impending spray burst and which provides said release agent quantity, separated from a release agent supply, for discharge in the impending spray burst.2.3. Use for example for metal pressure-die-casting machines.