公开(公告)号：US10022797B2

公开(公告)日：2018-07-17

申请号：US13578007

申请日：2011-02-16

申请人： Satoshi Abe ,  Norio Yoshida ,  Isao Fuwa ,  Yoshikazu Higashi ,  Masataka Takenami ,  Isamu Matumoto

发明人： Satoshi Abe ,  Norio Yoshida ,  Isao Fuwa ,  Yoshikazu Higashi ,  Masataka Takenami ,  Isamu Matumoto

IPC分类号： B23K26/00 ,  B22F3/16 ,  B33Y10/00 ,  B22F3/105 ,  B23P15/24

摘要： A method for manufacturing a three-dimensional shaped object wherein the warping of the base plate is suitably addressed. The method of the present invention comprises: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer on a base plate with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, the steps (i) and (ii) being repeatedly performed; wherein, prior to or upon the manufacturing of the three-dimensional shaped object, the base plate is subjected to a heat treatment, thereby causing the base plate to be warped, and at least a lower surface of the warped base plate is subjected to a flattening process.

公开(公告)号：US09592554B2

公开(公告)日：2017-03-14

申请号：US14119224

申请日：2012-05-22

申请人： Satoshi Abe ,  Isamu Matsumoto ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Yoshiyuki Uchinono ,  Norio Yoshida

发明人： Satoshi Abe ,  Isamu Matsumoto ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Yoshiyuki Uchinono ,  Norio Yoshida

IPC分类号： B22F3/24 ,  B22F3/105 ,  B29C67/00 ,  B29L31/08

CPC分类号： B22F3/24 ,  B22F3/1055 ,  B22F2003/247 ,  B29C64/153 ,  B29C67/0077 ,  B29L2031/085 ,  B33Y10/00 ,  Y02P10/295 ,  Y02P70/523

摘要： A method for manufacturing a three-dimensional shaped object, comprising: (i) forming a powder layer on a base plate by a sliding movement of a squeegee blade, followed by forming a solidified layer by irradiating a predetermined portion of the powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, steps (i) and (ii) being repeatedly performed, wherein machining is performed at least once on an outer surface of a shaped object precursor obtained during manufacturing, and after machining, at least one solidified layer is formed, and followed by upper face machining to remove a raised solidified portion generated at a peripheral edge of the solidified layer.

摘要翻译： 一种三维成形体的制造方法，包括：（i）通过刮板的滑动运动在基板上形成粉末层，然后通过用粉末层的规定部分照射形成固化层 光束，从而允许烧结预定部分的粉末或熔化并随后固化; 和（ii）通过在所得固化层上新形成粉末层形成另一固化层，然后用光束照射新粉末层的另一预定部分，重复执行步骤（i）和（ii），其中机械加工 在制造过程中获得的成形体前体的外表面上进行至少一次，在机械加工后形成至少一个固化层，然后进行上表面加工，除去在固化后的周边部分产生的升高的凝固部分 层。

公开(公告)号：US09156056B2

公开(公告)日：2015-10-13

申请号：US12461176

申请日：2009-08-04

申请人： Satoshi Abe ,  Yoshikazu Higashi ,  Isao Fuwa ,  Masataka Takenami ,  Norio Yoshida

发明人： Satoshi Abe ,  Yoshikazu Higashi ,  Isao Fuwa ,  Masataka Takenami ,  Norio Yoshida

IPC分类号： B05B5/025 ,  B05C5/02 ,  B05C19/04 ,  B29C67/00 ,  B22F3/105

CPC分类号： B22F3/1055 ,  B05C5/02 ,  B05C9/14 ,  B05C11/028 ,  B05C19/04 ,  B22F2003/1056 ,  B22F2999/00 ,  B29C64/153 ,  B29C64/329 ,  B33Y30/00 ,  Y02P10/295 ,  B22F3/003

摘要： An apparatus for producing a laminated object, includes a powder layer forming unit for forming a powder layer of a powdery material, a material supply unit for feeding the powdery material to the powder layer forming unit; and a solidified layer forming unit for forming a solidified layer by irradiating a light beam on a specified portion of the powder layer and sintering or melting the specified portion of the powder layer. The apparatus is configured to produce an integrally laminated three-dimensional object by repeating formation of the powder layer and formation of the solidified layer. The material supply unit includes a cartridge unit charged with the powdery material, the cartridge unit being configured to allow the powdery material to drop downwards.

摘要翻译： 一种叠层体的制造装置，具有形成粉末状粉末层的粉末层形成单元，将粉末状材料供给到粉末层形成单元的材料供给单元， 以及固化层形成单元，用于通过在粉末层的特定部分上照射光束并烧结或熔化粉末层的特定部分来形成固化层。 该装置被配置为通过重复形成粉末层和形成固化层来制造整体层叠的三维物体。 材料供应单元包括充满粉末材料的盒单元，盒单元构造成允许粉状材料向下落。

公开(公告)号：US09073264B2

公开(公告)日：2015-07-07

申请号：US13503217

申请日：2010-10-20

申请人： Satoshi Abe ,  Norio Yoshida ,  Isao Fuwa ,  Yoshikazu Higashi

发明人： Satoshi Abe ,  Norio Yoshida ,  Isao Fuwa ,  Yoshikazu Higashi

IPC分类号： B22F3/105 ,  B29C67/24 ,  B29C67/00 ,  B22F3/24

CPC分类号： B29C67/0077 ,  B22F3/1055 ,  B22F2003/1056 ,  B22F2003/247 ,  B22F2999/00 ,  B23P15/00 ,  B29C64/153 ,  B33Y10/00 ,  B33Y30/00 ,  Y02P10/295 ,  B22F2201/10

摘要： There is provided a method for manufacturing a three-dimensional shaped object. The method of the present invention comprises the steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, the steps (i) and (ii) being repeatedly performed in a chamber; wherein a localized gas flow is provided in the chamber, and at least a part of a fume generated by the irradiation of the light beam is entrained by the localized gas flow.

摘要翻译： 提供了一种用于制造三维成形物体的方法。 本发明的方法包括以下步骤：（i）通过用光束照射粉末层的预定部分来形成固化层，从而允许烧结预定部分的粉末或熔化并随后固化; 和（ii）通过在所得固化层上新形成粉末层形成另一固化层，然后用光束照射新粉末层的另一预定部分，步骤（i）和（ii）在 房间 其中在所述室中提供局部气流，并且由所述光束的照射产生的烟雾的至少一部分被所述局部气流夹带。

公开(公告)号：US08974727B2

公开(公告)日：2015-03-10

申请号：US13702210

申请日：2011-06-09

申请人： Satoshi Abe ,  Yoshiyuki Uchinono ,  Isao Fuwa ,  Norio Yoshida ,  Kazuho Morimoto

发明人： Satoshi Abe ,  Yoshiyuki Uchinono ,  Isao Fuwa ,  Norio Yoshida ,  Kazuho Morimoto

IPC分类号： B22F3/105 ,  B29C33/02 ,  B29C35/02 ,  B29C67/00 ,  B29C35/08

CPC分类号： B29C33/02 ,  B22F3/1055 ,  B22F2003/1056 ,  B23P15/00 ,  B29C35/0272 ,  B29C35/0805 ,  B29C64/153 ,  B29C64/40 ,  B33Y10/00 ,  B33Y50/02 ,  Y02P10/295

摘要： There is provided a method for manufacturing a three-dimensional shaped object, the method comprising the repeated steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam, wherein a heater element is disposed on the solidified layer during the repeated steps (i) and (ii), and thereby the heater element is situated within the three-dimensional shaped object.

摘要翻译： 提供了一种制造三维成形物体的方法，该方法包括以下重复步骤：（i）通过用光束照射粉末层的预定部分来形成固化层，从而允许粉末的烧结 在预定部分或其熔融和随后的固化中; 和（ii）通过在所得到的固化层上新形成粉末层，然后用光束照射粉末层的预定部分，形成另一个固化层，其中在重复的过程中将加热元件设置在固化层上 步骤（i）和（ii），从而加热器元件位于三维成形物体内。

公开(公告)号：US08738166B2

公开(公告)日：2014-05-27

申请号：US13202827

申请日：2010-02-23

申请人： Satoshi Abe ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Norio Yoshida

发明人： Satoshi Abe ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Norio Yoshida

IPC分类号： G06F19/00

CPC分类号： B22F5/007 ,  B22C9/061 ,  B22C9/065 ,  B22F3/1055 ,  B29C2793/009 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y80/00 ,  Y02P10/292 ,  Y02P10/295

摘要： There is provided a method for manufacturing a three-dimensional shaped object. The method of the present invention comprises the repeated steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer on a base plate with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam; wherein the solidified layers are formed such that they have a high-density portion whose solidified density is 95 to 100% and a low-density portion whose solidified density is 0 to 95% (excluding 95%); and wherein the high-density portion is a portion of the three-dimensional shaped object, to which the force is applied when the three-dimensional shaped object is used.

摘要翻译： 提供了一种用于制造三维成形物体的方法。 本发明的方法包括以下重复步骤：（i）通过用光束照射基板上的粉末层的预定部分来形成固化层，从而允许粉末在预定部分或 熔化并随后固化; 和（ii）通过在所得固化层上新形成粉末层，然后用光束照射预定部分的粉末层，形成另一固化层; 其中固化层形成为具有凝固密度为95〜100％的高密度部分和固化密度为0〜95％（不含95％）的低密度部分。 并且其中所述高密度部分是所述三维成形物体的一部分，当使用所述三维成形物体时施加所述力。

公开(公告)号：US08282377B2

公开(公告)日：2012-10-09

申请号：US12461598

申请日：2009-08-18

申请人： Yoshikazu Higashi ,  Satoshi Abe ,  Norio Yoshida ,  Masataka Takenami

发明人： Yoshikazu Higashi ,  Satoshi Abe ,  Norio Yoshida ,  Masataka Takenami

IPC分类号： B29C35/08

CPC分类号： B29C64/20 ,  B22F2003/1056 ,  B22F2998/00 ,  B29C64/153 ,  B33Y10/00 ,  B33Y30/00 ,  Y02P10/295 ,  B22F3/1055

摘要： In a method for producing a three-dimensionally shaped object, (i) a solidified layer is formed by irradiating a light beam on a specified portion of a powder layer to sinter or melt the specified portion. Further, (ii) another solidified layer is formed by placing a new powder layer on the solidified layer obtained in step (i), and irradiating the light beam on a specified portion of the new powder layer to sinter or melt the specified portion of the new powder layer. The steps (i) and (ii) are repeated to produce a three-dimensionally shaped object. In the method, a gas is supplied to a mirror used in scanning the light beam.

摘要翻译： 在制造三维形状的物体的方法中，（i）通过将光束照射在粉末层的指定部分上来烧结或熔化特定部分而形成固化层。 此外，（ii）通过在步骤（i）中获得的固化层上放置新的粉末层，并将光束照射在新的粉末层的特定部分上来烧结或熔化特定的部分，形成另一固化层 新粉末层。 重复步骤（i）和（ii）以产生三维成形的物体。 在该方法中，将气体供给到用于扫描光束的反射镜。

公开(公告)号：US20120041586A1

公开(公告)日：2012-02-16

申请号：US13202827

申请日：2010-02-23

申请人： Satoshi Abe ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Norio Yoshida

发明人： Satoshi Abe ,  Masataka Takenami ,  Isao Fuwa ,  Yoshikazu Higashi ,  Norio Yoshida

IPC分类号： G06F19/00

CPC分类号： B22F5/007 ,  B22C9/061 ,  B22C9/065 ,  B22F3/1055 ,  B29C2793/009 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y80/00 ,  Y02P10/292 ,  Y02P10/295

摘要： There is provided a method for manufacturing a three-dimensional shaped object. The method of the present invention comprises the repeated steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer on a base plate with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam; wherein the solidified layers are formed such that they have a high-density portion whose solidified density is 95 to 100% and a low-density portion whose solidified density is 0 to 95% (excluding 95%); and wherein the high-density portion is a portion of the three-dimensional shaped object, to which the force is applied when the three-dimensional shaped object is used.

摘要翻译： 提供了一种用于制造三维成形物体的方法。 本发明的方法包括以下重复步骤：（i）通过用光束照射基板上的粉末层的预定部分来形成固化层，从而允许粉末在预定部分或 熔化并随后固化; 和（ii）通过在所得固化层上新形成粉末层，然后用光束照射预定部分的粉末层，形成另一固化层; 其中固化层形成为具有凝固密度为95〜100％的高密度部分和固化密度为0〜95％（不含95％）的低密度部分。 并且其中所述高密度部分是所述三维成形物体的一部分，当使用所述三维成形物体时施加所述力。

公开(公告)号：US20100044547A1

公开(公告)日：2010-02-25

申请号：US12461599

申请日：2009-08-18

申请人： Yoshikazu Higashi ,  Masataka Takenami ,  Satoshi Abe ,  Isao Fuwa ,  Norio Yoshida

发明人： Yoshikazu Higashi ,  Masataka Takenami ,  Satoshi Abe ,  Isao Fuwa ,  Norio Yoshida

IPC分类号： B22C9/00 ,  B22F7/02 ,  B22F3/11 ,  B22F3/00 ,  B29C35/08

CPC分类号： B22F3/1055 ,  B22F3/003 ,  B22F2003/1056 ,  B29C64/153 ,  B33Y10/00 ,  B33Y40/00 ,  Y02P10/295

摘要： A method for producing a three-dimensionally shaped object, includes the steps of: (i) forming a solidified layer by irradiating a light beam on a specified portion of a powder layer placed on a shaping table to sinter or melt the specified portion; (ii) forming another solidified layer by placing a new powder layer on the solidified layer thus obtained, and irradiating the light beam on a specified portion of the new powder layer to sinter or melt the specified portion of the new powder layer; and (iii) repeating the step (ii) to produce a three-dimensionally shaped object. When performing the steps (i) to (iii) within a chamber, at least a part of an ambient gas in the chamber is exhausted from the chamber through a gas passage of a shaping tank.

摘要翻译： 一种制造三维成形物体的方法，包括以下步骤：（i）通过将光束照射在置于成形台上的粉末层的特定部分上来形成凝固层，以烧结或熔化特定部分; （ii）通过在如此获得的固化层上放置新的粉末层而形成另一固化层，并将光束照射在新粉末层的指定部分上以烧结或熔化新粉末层的特定部分; 和（iii）重复步骤（ii）以产生三维成形的物体。 当在室内执行步骤（i）至（iii）时，室中的至少一部分环境气体通过成形罐的气体通道从室排出。

公开(公告)号：US07323132B2

公开(公告)日：2008-01-29

申请号：US10671688

申请日：2003-09-29

申请人： Satoshi Abe ,  Isao Fuwa ,  Hirohiko Togeyama ,  Norio Yoshida ,  Masataka Takenami ,  Shuushi Uenaga

发明人： Satoshi Abe ,  Isao Fuwa ,  Hirohiko Togeyama ,  Norio Yoshida ,  Masataka Takenami ,  Shuushi Uenaga

IPC分类号： B29C35/08 ,  B29C37/02 ,  B29C41/02

CPC分类号： B29C64/153 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y50/02

摘要： The invention relates to a method of making a three-dimensional object, comprising the steps of: (a) forming a powder material layer (10) of inorganic material; (b) irradiating an optical beam (L) on a predetermined portion of the powder material layer (10) to form a first sintered layer (11) and integrate the first sintered layer (11) with a second sintered layer (11) just below the first sintered layer (11); (c) repeating the steps (a) and (b) to form a sintered block (B) united with a plurality of the first and second sintered layers (11), the sides of the sintered block (B) including a concave portion (g); (d) removing an excess portion (17) from a surface of the sintered block (B); and (e) repeating the steps (c) and (d) with respect to the sintered block (B) from which the excess portion (17) is removed, in order to make a target shape of a three-dimensional object united with a plurality of the sintered blocks (B).

摘要翻译： 本发明涉及一种制造三维物体的方法，包括以下步骤：（a）形成无机材料的粉末材料层（10）; （b）在粉末材料层（10）的预定部分上照射光束（L）以形成第一烧结层（11），并将第一烧结层（11）与正下方的第二烧结层（11）整合在一起 第一烧结层（11）; （c）重复步骤（a）和（b）以形成与多个第一和第二烧结层（11）结合的烧结块（B），烧结块（B）的侧面包括凹部 G）; （d）从烧结块（B）的表面去除多余部分（17）; 和（e）相对于从其除去多余部分（17）的烧结块（B）重复步骤（c）和（d），以使三维物体的目标形状与 多个烧结块（B）。