摘要:
A porous monocomponent nonwoven web contains a bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition. There are at least five times as many microfibers as larger size fibers, and a histogram of the mass fraction of fibers vs. fiber size exhibits a larger size fiber mode greater than 10 μm. The web may be made by flowing fiber-forming material through a die cavity having larger size orifices and at least five times as many smaller size orifices to form filaments, attenuating the filaments into fibers and collecting the attenuated fibers to form the nonwoven web. The web is especially well suited to the manufacture of self-supporting three dimensional articles such as molded cup-shaped respirators and pleated air filters.
摘要:
A nonwoven fibrous web comprising a matrix of continuous meltspun fibers bonded to a coherent self-sustaining form, and separately prepared microfibers dispersed among the meltspun fibers. The microfibers may have median diameters less than one or two micrometers. A method for preparing such a nonwoven fibrous web comprises establishing a stream of continuous oriented meltspun fibers having a longitudinal axis, establishing a stream of meltblown microfibers that exit a meltblowing die at a point near the stream of meltspun fibers, the meltblown stream being aimed to merge with the meltspun stream and having a longitudinal axis that forms an angle of between 0 and 90 degrees to the longitudinal axis of the meltspun stream, capturing the meltblown fibers in the stream of meltspun fibers, and collecting the merged stream as a web on a collector spaced near the intersection point of the meltspun and meltblown streams.
摘要:
A pleated filter is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled larger size and smaller size continuous monocomponent polymeric fibers of the same polymeric composition. Rows of pleats are formed in the nonwoven web, and the pleated web is cut to a desired size and shape to provide a filter element containing a self-supporting porous monocomponent monolayer matrix of fibers bonded to one another at least some points of fiber intersection and having an average initial submicron efficiency of at least 15% at a 1.52 meters/sec face velocity. The filter element is deformation resistant without requiring stiffening layers, bicomponent fibers or other reinforcing measures in the filter media layer.
摘要:
Shaped filtration articles are made from a monocomponent nonwoven web formed by flowing first and second fiber-forming materials of the same polymeric composition through first and second die cavities in respective fluid communication with first and second sets of orifices in a meltblowing die tip. The first fiber-forming material flows at a lesser flow rate or viscosity through the first die cavity and first set of orifices to form a set of smaller size filaments and the second fiber-forming material flows at a greater flow rate or viscosity through the second die cavity and second set of orifices to form a set of larger size filaments. The collected nonwoven web contains a meltblown bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition.
摘要:
A consumer scrubbing wipe article is disclosed that includes a nonwoven substrate and a texture layer. The nonwoven substrate has a dry basis weight of less than about 300 g/m2. A non-crosslinked, abrasive resin-based texture layer is printed onto at least one surface of the substrate such that the texture layer extends at least 50 microns outwardly beyond the substrate surface upon coalescing. The texture layer bonds to the surface of the substrate via coalescing, and includes resin characterized as independently imparting a scrubbyness attribute to the article upon coalescing.
摘要翻译:公开了一种消费者擦洗擦拭物品,其包括非织造基底和纹理层。 非织造基材的干基重小于约300g / m 2。 在基底的至少一个表面上印刷非交联的研磨性树脂基纹理层,使得纹理层在聚结时向外延伸至外部超过基底表面50微米。 纹理层通过聚结结合到基底的表面,并且包括树脂,其特征在于在聚结时独立地赋予制品的洗涤性质。
摘要:
A consumer scrubbing wipe article including a nonwoven substrate and a texture layer. The nonwoven substrate has a dry basis weight of less than about 300 g/m2, and thus promotes easy, comfortable handling by a user. The texture layer is a non-crosslinked, abrasive resin-based material that is printed onto at least one surface of the nonwoven substrate. In this regard, the texture layer covers less than an entirety of the substrate surface and extends at least 50 microns outwardly beyond the substrate surface to which it is printed. This characteristic ensures that the scrubbing wipe article has a distinct scrubbyness attribute.
摘要翻译:消费者擦拭擦拭物品,其包括非织造基底和纹理层。 非织造基材的干基重量小于约300g / m 2,从而促进使用者容易,舒适的处理。 纹理层是印刷在非织造衬底的至少一个表面上的非交联的磨料树脂基材料。 在这方面,纹理层覆盖小于整个衬底表面,并且向外延伸至少50微米,超过其所印刷的衬底表面。 该特征确保擦洗擦拭物品具有不同的洗涤属性。
摘要:
A porous monocomponent nonwoven web contains a bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition. There are at least five times as many microfibers as larger size fibers, and a histogram of the mass fraction of fibers vs. fiber size exhibits a larger size fiber mode greater than 10 μm. The web may be made by flowing fiber-forming material through a die cavity having larger size orifices and at least five times as many smaller size orifices to form filaments, attenuating the filaments into fibers and collecting the attenuated fibers to form the nonwoven web. The web is especially well suited to the manufacture of self-supporting three dimensional articles such as molded cup-shaped respirators and pleated air filters.
摘要:
A molded respirator is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled continuous monocomponent polymeric microfibers and larger size fibers of the same polymeric composition. The respirator is a cup-shaped porous monocomponent monolayer matrix whose matrix fibers are bonded to one another at at least some points of fiber intersection. The matrix has a King Stiffness greater than 1 N. The respirator may be formed without requiring stiffening layers, bicomponent fibers, or other reinforcement in the filter media layer.
摘要:
A pleated filter is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled larger size and smaller size continuous monocomponent polymeric fibers of the same polymeric composition. Rows of pleats are formed in the nonwoven web, and the pleated web is cut to a desired size and shape to provide a filter element containing a self-supporting porous monocomponent monolayer matrix of fibers bonded to one another at at least some points of fiber intersection and having an average initial submicron efficiency of at least 15% at a 1.52 meters/sec face velocity. The filter element is deformation resistant without requiring stiffening layers, bicomponent fibers or other reinforcing measures in the filter media layer.
摘要:
Microfiber articles and methods and intermediates for their production, the microfiber articles being preferably produced from co-extruded multi-layer films, and the articles having a multi-layer construction that allows selection of the different layers to have different properties.