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公开(公告)号：US4956910A
公开(公告)日：1990-09-18
申请号：US345219
申请日：1989-04-28
CPC分类号： H02K15/00 , H01R43/06 , Y10T29/49004 , Y10T29/49012
摘要： An armature core subassembly and a commutator to be assembled thereon are each centered on a common axis and rotated relative to one another until a desired angular alignment is obtained between a side edge of a commutator bar and the armature core slots. This orientation is maintained while the commutator is advanced to and pressed onto the armature shaft. A commutator placing machine is described in which a tang-oriented commutator is loaded into the nosepiece of a ram assembly and the ram assembly is rotated by a stepper motor until an edge of a commutator bar is detected at a predetermined location by an optical edge detector. Prior machines for tang-orientation and orientation by insulating gaps between commutator bars are also described.
摘要翻译： 要组装在其上的电枢铁芯子组件和换向器各自位于公共轴线上并相对于彼此旋转，直到在换向器杆的侧边缘和电枢铁芯槽之间获得期望的角度对准。 当换向器前进并按压到电枢轴上时，该取向被保持。 描述了一种换向器放置机，其中将一个朝向换向的换向器装载到冲头组件的喷嘴中，并且该冲头组件由步进马达旋转，直到通过光学边缘检测器在预定位置处检测到换向器条的边缘 。 还描述了用于通过换向器条之间的绝缘间隙进行朝向和取向的先前的机器。
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公开(公告)号：US4945631A
公开(公告)日：1990-08-07
申请号：US372105
申请日：1989-06-28
CPC分类号： H01R43/06 , H02K15/00 , Y10T29/49012 , Y10T29/53022 , Y10T29/53061 , Y10T29/53143 , Y10T29/53148
摘要： An armature core subassembly and a commutator to be assembled thereon are each centered on a common axis and rotated relative to one another until a desired angular alignment is obtained between a side edge of a commutator bar and the armature core slots. This orientation is maintained while the commutator is advanced to and pressed onto the armature shaft. A commutator placing machine is described in which a tang-oriented commutator is loaded into the nosepiece of a ram assembly and the ram assembly is rotated by a stepper motor until an edge of a commutator bar is detected at a predetermined location by an optical edge detector. Prior machines for tang-orientation and orientation by insulating gaps between commutator bars are also described.
摘要翻译： 要组装在其上的电枢铁芯子组件和换向器各自位于公共轴线上并相对于彼此旋转，直到在换向器杆的侧边缘和电枢铁芯槽之间获得期望的角度对准。 当换向器前进并按压到电枢轴上时，该取向被保持。 描述了一种换向器放置机，其中将一个朝向换向的换向器装载到冲头组件的喷嘴中，并且该冲头组件由步进马达旋转，直到通过光学边缘检测器在预定位置处检测到换向器条的边缘 。 还描述了用于通过换向器条之间的绝缘间隙进行朝向和取向的先前的机器。
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公开(公告)号：US5549253A
公开(公告)日：1996-08-27
申请号：US349410
申请日：1994-12-05
IPC分类号： H02K15/095 , H02K15/02
CPC分类号： H02K15/095 , Y10T29/49009 , Y10T29/49071
摘要： A stator winding machine has a turret plate mounted for rotation about a vertical axis with stator clamp mechanisms mounted at spaced locations around its periphery for clamping stators to the turret plate with the axes of the stators coplanar with the axis of reciprocation and oscillation of the winding shuttle used to wind coils on the stators. The turret plate is repeatedly indexed in one direction about its vertical center axis to repeatedly sequentially move each of the stator clamp mechanism to a load/unload station, an optional idle station, a winding station, a coil lead terminating station, and then back to the load/unload station. Parts of the machine are quickly replaceable and other parts are programmably adjustable to accommodate different stator configurations.
摘要翻译： 定子绕线机具有安装用于围绕垂直轴线旋转的转台板，其中定子夹紧机构安装在围绕其周边的间隔位置处，用于将定子夹持到转盘板，定子的轴线与绕组的往复运动和摆动轴线共面 穿梭线圈用来缠绕定子。 转塔板沿其垂直中心轴线沿一个方向重复地分度，以重复地顺序地将每个定子夹紧机构移动到加载/卸载站，可选的空闲站，卷绕站，线圈引线端接站，然后返回到 加载/卸载站。 机器的部件可快速更换，其他部件可编程调整，以适应不同的定子配置。
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公开(公告)号：US5867892A
公开(公告)日：1999-02-09
申请号：US795829
申请日：1997-02-06
CPC分类号： H02K15/165 , H02K15/028 , H02K7/04 , H02K7/075 , Y10T29/49011 , Y10T29/49012 , Y10T29/53061 , Y10T29/53143 , Y10T29/53148
摘要： An armature shaft having an eccentric cam body extending from one end thereof is gripped by an adjustable collet mechanism and rotated by a drive motor, preferably a stepping motor, having an output shaft movable in discrete increments. This rotation continues until an imaginary reference point on the periphery of the cam body reaches first and second angular positions. The preferred reference point is the point on the periphery of the end face of the cam body that is farthest from the axis of rotation of the armature shaft. The number of steps necessary to rotate the armature shaft so that the reference point is moved from the first angular position to the second angular position is determined as the armature shaft is rotated and used to determine the position of the reference point relative to a centerline between the first and second angular positions. Thereafter, the armature shaft is rotated from the second angular position by a number of steps computed by a programmable controller which controls the motor so that the cam body has the desired angular orientation relative to the axis of rotation of the armature shaft. After the shaft is oriented, the collet mechanism is moved, without disturbing the angular orientation of the shaft, to align the oriented shaft with a central aperture in a stack of lamination. Thereafter, the oriented shaft is inserted into the stack of laminations.
摘要翻译： 具有从其一端延伸的偏心凸轮主体的电枢轴由可调节的夹头机构夹紧，并通过驱动马达（优选地步进马达）旋转，该输出轴具有以离散增量运动的输出轴。 该旋转继续，直到凸轮本体的周边上的虚拟参考点到达第一和第二角位置。 优选的参考点是距离电枢轴的旋转轴线最远的凸轮体的端面的周边上的点。 当电枢轴旋转并且用于确定参考点相对于中心线之间的位置时，确定使电枢轴旋转使得参考点从第一角位置移动到第二角位置所需的台阶数 第一和第二角位置。 此后，电枢轴从第二角度位置转动由可编程控制器计算的多个步骤，该可编程控制器控制电动机，使得凸轮体相对于电枢轴的旋转轴线具有期望的角度取向。 在轴被定向之后，夹头机构被移动，而不会干扰轴的角度定向，以使定向轴与层压叠层中的中心孔对准。 此后，定向轴被插入叠片叠层中。
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公开(公告)号：US06732970B2
公开(公告)日：2004-05-11
申请号：US09834042
申请日：2001-04-12
申请人： Patrick A. Dolgas , John W. Bradfute , Damon E. Bussert , Gary E. Clemenz , Larry E. Staton , Arlie D. Williams
发明人： Patrick A. Dolgas , John W. Bradfute , Damon E. Bussert , Gary E. Clemenz , Larry E. Staton , Arlie D. Williams
IPC分类号： H02K15085
CPC分类号： H02K15/0075 , H02K15/0056 , H02K15/095 , Y10T29/49009
摘要： The reciprocating and oscillating winding spindle of a stator winding machine is rotatable through 180° to enable a stator winding and lead terminating method and apparatus for automatically winding a 2-pole stator having two pole pieces each with a coil wire wound from the same, single strand of wire. A cross-over wire segment between the two stator coils extends through the bore of the stator and is trapped against an inside wall of the stator by a cross-over wire retaining member. A stator coil lead terminating apparatus is capable of complex manipulations of stator coil lead wires at a winding station. Stator coil lead wires can be looped about wire guide posts on a stator core in the course of forming coil lead terminations, and the posts can be protected against bending or breaking by looping pins that partly receive the posts.
摘要翻译： 定子绕线机的往复摆动绕组主轴可旋转180°，以实现定子绕组和引线端接方法和装置，用于自动卷绕具有两个极片的2极定子，每个极片均带有缠绕在其上的单线 电线束 两个定子线圈之间的交叉线段延伸穿过定子的孔，并通过交叉电线保持构件被捕获在定子的内壁上。 定子线圈引线端接装置能够在卷绕站处对定子线圈引线进行复杂的操作。 在形成线圈引线端子的过程中，定子线圈引线可围绕定子芯上的导线柱环绕，并且可以通过环形销部分地保护支柱以部分地接收柱。
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公开(公告)号：US6092276A
公开(公告)日：2000-07-25
申请号：US97775
申请日：1998-06-15
IPC分类号： H02K15/00 , H02K15/095
CPC分类号： H02K15/0056 , H02K15/0075 , H02K15/095 , Y10T29/49009 , Y10T29/53143 , Y10T29/53161
摘要： Stator coil lead wires are coursed along complex, circuitous paths on the end of a stator core and trimmed at a precise predetermined distance from the stator core. Improved end effector wire-guiding tooling members are provided in place of conventional gripper jaws to permit the lead wires to be coursed along complex, circuitous paths. In addition, an improved lead pull assembly, improved temporary wire clamps, and a wire former assembly are provided.
摘要翻译： 定子线圈引线沿着定子铁芯端部上的复杂的，迂回的路径行进，并且以与定子铁芯精确的预定距离进行修整。 提供了改进的末端执行器导线工具构件来代替常规的夹爪，以允许引线沿着复杂的，迂回的路径行走。 此外，提供了改进的引线组件，改进的临时线夹和导线组件。
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公开(公告)号：US5618007A
公开(公告)日：1997-04-08
申请号：US474061
申请日：1995-06-07
IPC分类号： H02K15/095 , H02K15/02
CPC分类号： H02K15/095 , Y10T29/49009 , Y10T29/49071
摘要： A stator winding machine has a turret plate mounted for rotation about a vertical axis with stator clamp mechanisms mounted at spaced locations around its periphery for clamping stators to the turret plate with the axes of the stators coplanar with the axis of reciprocation and oscillation of the winding shuttle used to wind coils on the stators. The turret plate is repeatedly indexed in one direction about its vertical center axis to repeatedly sequentially move each of the stator clamp mechanism to a load/unload station, an optional idle station, a winding station, a coil lead terminating station, and then back to the load/unload station. Parts of the machine are quickly replaceable and other parts are programmably adjustable to accommodate different stator configurations.
摘要翻译： 定子绕线机具有安装用于围绕垂直轴线旋转的转台板，其中定子夹紧机构安装在围绕其周边的间隔位置处，用于将定子夹持到转盘板，定子的轴线与绕组的往复运动和摆动轴线共面 穿梭线圈用来缠绕定子。 转塔板沿其垂直中心轴线沿一个方向重复地分度，以重复地顺序地将每个定子夹紧机构移动到加载/卸载站，可选的空闲站，卷绕站，线圈引线端接站，然后返回到 加载/卸载站。 机器的部件可快速更换，其他部件可编程调整，以适应不同的定子配置。
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8.发明授权Method for connecting wires to terminals having tangs and cutting the wires at the terminals 失效将电线连接到端子的端子的方法，并在端子处切断电线
公开(公告)号：US4951379A
公开(公告)日：1990-08-28
申请号：US412316
申请日：1989-09-25
申请人： Gary E. Clemenz
发明人： Gary E. Clemenz
IPC分类号： H02K3/50 , H01R43/00 , H02K3/52 , H02K15/00 , H02K15/095
CPC分类号： H02K15/095 , H01R43/00 , H02K15/0056 , H02K15/0075 , H02K3/522 , Y10T29/49011 , Y10T29/49012
摘要： A method of connecting a wire segment, such as a stator coil lead, to a terminal having a tang and severing the wire segment at the terminal including the steps of gripping the wire segment by gripper jaws of an industrial robot, manipulating the gripper jaws to lay the wire segment between one side of the tang and the adjacent face of the terminal, loop the wire segment around an edge of the tang, extend it past the tang, bend it over an edge of the terminal, and pull it with sufficient force that it stretches and breaks at a corner of the terminal edge. The wire segment is initially gripped with a sufficiently low pressure that it can slide along the gripper jaws as it is being manipulated to connect the wire to the terminal. The gripping pressure is increased prior to the pulling step so that sufficient pressure is applied that the free end of the wire segment is held clamped and will not be drawn through the gripper jaws when the wire segment is being stretched and severed.
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公开(公告)号：US06267317B1
公开(公告)日：2001-07-31
申请号：US08456093
申请日：1995-05-31
IPC分类号： H02K15085
CPC分类号： H02K15/095 , Y10T29/49009 , Y10T29/49071
摘要： A stator winding machine has a turret plate mounted for rotation about a vertical axis with stator clamp mechanisms mounted at spaced locations around its periphery for clamping stators to the turret plate with the axes of the stators coplanar with the axis of reciprocation and oscillation of the winding shuttle used to wind coils on the stators. The turret plate is repeatedly indexed in one direction about its vertical center axis to repeatedly sequentially move each of the stator clamp mechanism to a load/unload station, an optional idle station, a winding station, a coil lead terminating station, and then back to the load/unload station. Parts of the machine are quickly replaceable and other parts are programmably adjustable to accommodate different stator configurations.
摘要翻译： 定子绕线机具有安装用于围绕垂直轴线旋转的转台板，其中定子夹紧机构安装在围绕其周边的间隔位置处，用于将定子夹持到转盘板，定子的轴线与绕组的往复运动和摆动轴线共面 穿梭线圈用来缠绕定子。 转塔板沿其垂直中心轴线沿一个方向重复地分度，以重复地顺序地将每个定子夹紧机构移动到加载/卸载站，可选的空闲站，卷绕站，线圈引线端接站，然后返回到 加载/卸载站。 机器的部件可快速更换，其他部件可编程调整，以适应不同的定子配置。
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公开(公告)号：US6067702A
公开(公告)日：2000-05-30
申请号：US716149
申请日：1997-01-13
CPC分类号： H02K15/0056 , G01R31/346 , H02K15/0075 , H02K15/095 , Y10T29/49004 , Y10T29/49009 , Y10T29/49071 , Y10T29/49764 , Y10T29/53022 , Y10T29/53143 , Y10T29/53187
摘要： Stator coils having lead wires inserted into temporary wire clamps (36) at a winding station are electrically tested before the coil lead wires are removed from the temporary clamps. In one aspect, the clamps each include a jaw (54) formed with a wire-engaging surface (88) which scrapes the insulating coating off from a lead wire as it is inserted therein. The clamps are electrically connected to terminal members (90) which are engageable by electrical test terminal members (100). In a modification, the clamps include a wire-scraping jaw having, in addition to a body formed with a sharpened or knife edge, a shield having wire-guiding surfaces engageable by a lead wire being inserted into the clamp. The wire-guiding surfaces are located adjacent the knife edge and are so positioned that the depth of the insulated wire scraped or cut away by the knife edge is only a few thousandths of an inch.
摘要翻译： PCT No.PCT / US95 / 03052 Sec。 371日期1997年1月13日 102（e）日期1997年1月13日PCT 1995年3月14日PCT PCT。 公开号WO95 / 25377 日期1995年9月21日在线圈引线从临时夹具中取出之前，将具有插入到绕线站的临时线夹（36）中的引线的稳压器线圈进行电气测试。 一方面，夹具包括形成有引线接合表面（88）的钳口（54），当插入其中时，绝缘涂层从引线上刮除。 夹具电连接到可由电测试端子构件（100）接合的端子构件（90）。 在修改中，夹具包括刮线钳，除了形成有锐化或刀刃的主体之外，具有能够通过插入到夹具中的引线接合的线引导表面的护罩。 电线引导表面位于刀刃附近并且被定位成使得刀刃刮掉或切除的绝缘电线的深度仅为千分之几英寸。
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