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公开(公告)号：US20220037870A1
公开(公告)日：2022-02-03
申请号：US16944806
申请日：2020-07-31
摘要： A busbar connection system comprises a plate member formed of a first material having a higher tensile strength than second and third materials of first and second busbars, respectively, and defining first and second apertures and first and second stud members securely inserted through the first and second apertures of the plate member, respectively, the first and second stud members being configured to be securely inserted through first and second apertures, respectively, in each of the first and second busbars, wherein the first and second stud members mitigate rotational movement between the first and second busbars when connected.
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2.发明申请公开(公告)号：US20200313326A1
公开(公告)日：2020-10-01
申请号：US16363235
申请日：2019-03-25
发明人： David R. Peterson , Jared Bilas , Joseph Sudik, JR. , Jonathan D. Weidner , Sean P. Krompegel , Jesse Braun
IPC分类号： H01R12/77 , H01R13/424 , H01R4/02 , H01R43/28 , H01R43/20 , H01R43/02 , H01R4/2429 , H01B13/00 , H01B7/08
摘要： An electrical cable assembly is presented herein. The electrical cable assembly includes a multiconductor flat cable including a first and second electrically conductive wire arranged in a coplanar fashion with each other and encased within a planar dielectric structure. A slot is defined in the planar dielectric structure intermediate the first and second wires, thereby forming first wing features in the dielectric structure extending from the first wire and second wing features extending from the second wire. Exposed portions of the first and second wires extend beyond the first and second wing features. A method of forming the electrical cable assembly, an apparatus for forming the electrical cable assembly, and an electrical terminal configured for use in the electrical cable assembly is also presented.
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公开(公告)号：US20190351611A1
公开(公告)日：2019-11-21
申请号：US16203703
申请日：2018-11-29
IPC分类号： B29C64/165 , B29C64/393 , B29C64/118 , B33Y10/00 , B33Y50/02 , B33Y80/00 , H01B13/24 , H01B13/00 , H01B7/00 , H01B13/012
摘要： A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.
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公开(公告)号：US11888303B2
公开(公告)日：2024-01-30
申请号：US16944806
申请日：2020-07-31
CPC分类号： H02G5/025 , H01H85/205 , H02G5/002
摘要： A busbar connection system comprises a plate member formed of a first material having a higher tensile strength than second and third materials of first and second busbars, respectively, and defining first and second apertures and first and second stud members securely inserted through the first and second apertures of the plate member, respectively, the first and second stud members being configured to be securely inserted through first and second apertures, respectively, in each of the first and second busbars, wherein the first and second stud members mitigate rotational movement between the first and second busbars when connected.
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公开(公告)号：US11345084B2
公开(公告)日：2022-05-31
申请号：US16203703
申请日：2018-11-29
IPC分类号： B29C64/393 , B33Y50/02 , B29C64/165 , B29C64/118 , B33Y10/00 , B33Y80/00 , H01B13/00 , H01B7/00 , H01B13/012 , H01B13/24 , B29L31/34
摘要： A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.
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6.发明授权公开(公告)号：US11069994B2
公开(公告)日：2021-07-20
申请号：US16363235
申请日：2019-03-25
发明人： David R. Peterson , Jared Bilas , Joseph Sudik, Jr. , Jonathan D. Weidner , Sean P. Krompegel , Jesse Braun
IPC分类号： H01R12/77 , H01B7/08 , H01B13/00 , H01R4/02 , H01R4/2429 , H01R13/424 , H01R43/02 , H01R43/20 , H01R43/28
摘要： An electrical cable assembly is presented herein. The electrical cable assembly includes a multiconductor flat cable including a first and second electrically conductive wire arranged in a coplanar fashion with each other and encased within a planar dielectric structure. A slot is defined in the planar dielectric structure intermediate the first and second wires, thereby forming first wing features in the dielectric structure extending from the first wire and second wing features extending from the second wire. Exposed portions of the first and second wires extend beyond the first and second wing features. A method of forming the electrical cable assembly, an apparatus for forming the electrical cable assembly, and an electrical terminal configured for use in the electrical cable assembly is also presented. The wing features may include holes and the terminals may include prongs to be received in the holes.
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公开(公告)号：US20230253744A1
公开(公告)日：2023-08-10
申请号：US17592701
申请日：2022-02-04
摘要： An electrical bus bar assembly includes an elongate flexible electrical conductor formed of a strip of electrically conductive material having a generally rectangular cross section and a width to thickness ratio of at least 20:1 and a dielectric material covering a central portion of the electrical conductor such that the electrical conductor has exposed distal portions at each end of the assembly. Further, a method for forming such as assembly includes the steps of forming a flexible strip from an electrically conductive sheet such that the strip has a generally rectangular cross section with a width to thickness ratio of at least 20:1 and covering a central portion of the strip with a dielectric material and leaving distal portions at each end exposed.
No new matter is added. A substitute abstract reflecting these amendments is submitted concurrently with the filing of this paper.-
公开(公告)号：US11482843B2
公开(公告)日：2022-10-25
申请号：US16594564
申请日：2019-10-07
摘要： A process of manufacturing an electrical wiring assembly includes the steps of cutting an elongate strip from a sheet of metal and cutting a mesial slit in an end of the uninsulated segment, thereby forming a pair of distal projections flanking the mesial slit. The mesial slit and the pair of distal projections form a forked split blade terminal.
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公开(公告)号：US20220288843A1
公开(公告)日：2022-09-15
申请号：US17825305
申请日：2022-05-26
IPC分类号： B29C64/165 , B29C64/393 , B29C64/118 , B33Y10/00 , B33Y50/02 , B33Y80/00 , H01B13/00 , H01B7/00 , H01B13/012 , H01B13/24
摘要： A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.
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10.发明申请公开(公告)号：US20210313723A1
公开(公告)日：2021-10-07
申请号：US17347804
申请日：2021-06-15
发明人： David R. Peterson , Jared Bilas , Joseph Sudik , Jonathan D. Weidner , Sean P. Krompegel , Jesse Braun
IPC分类号： H01R12/77 , H01B7/08 , H01B13/00 , H01R4/02 , H01R4/2429 , H01R13/424 , H01R43/02 , H01R43/20 , H01R43/28
摘要： A method of forming an electrical cable assembly includes providing a multiconductor flat cable comprising wires arranged in a coplanar fashion with each other and encased within a planar dielectric structure, cutting a slot in the planar dielectric structure intermediate the wires, thereby forming wing features in the dielectric structure extending from the wires, removing portions of the dielectric structure from ends of the wires, wherein portions of wing features remain, attaching the exposed wires to terminals, wherein the terminals define prongs, and attaching the portions of the wing features to by inserting the prongs within holes defined in the portions of the wing features, thereby retaining the wires to the terminals.
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