摘要:
In a method, a variable characterising an operational state of an electrode of an arc furnace can be determined. An electrode flow guided to the electrode is detected in the method and the structure-borne noise oscillations are detected. From the detected electrode flow, a flow evaluation signal associated with the frequency range of the detected electrode flow is determined. From the detected structure-borne noise oscillations, an oscillation evaluation signal that is associated with a frequency range of the detected structure-borne noise oscillations is detected and a quotient from the oscillation evaluation signal and the flow evaluation signal is formed as a radiation measurement for at least one frequency common to the detected electrode flow and the detected structure-borne noise oscillation.
摘要:
In a method for determining the size and shape value (M) for a solid material (S), in particular scrap metal, in an arc furnace (1), an electrode flow fed to an electrode (3a, 3b, 3c) for forming an arc furnace (L) between the electrode (3a, 3b, 3c) and the solid (S) is measured (30) and from the measured electrode flow (I (t)), an effective measurement value of the electrode flow is determined (31) and from the measured electrode flow (I (t)) (32), a flow part associated with a frequency range of the measured electrode flow is determined (32), and a quotient of the flow part and an effective measurement value is formed as a measurement of the shape and size value of the flow (M). Thus, a method is provided that enables a property of a fusible element introduced into one of the arc furnaces to be determined.
摘要:
A method for controlling a melt process in an arc furnace, including a signal processing component, program code, and data medium for performing the method. Sound signals or vibrations from the interior of the furnace container are captured by solid-borne sound sensors, from which characteristic values can be derived representing the distribution of melting material, melt, and slag in the furnace fill. A characteristic values are generated in priority sequence for: thermal radiation impinging on the furnace wall of the container, the lumpiness of the melting material in the volume of furnace fill, and the change to the portion of solid melting material contacting the furnace wall. The energy distribution at the electrodes is chanced by a control system based on the characteristic values in priority sequence, such that thermal load peaks are dampened or even completely prevented.
摘要:
An arc furnace, a control and/or regulating device for an arc furnace, and a method for operating an arc furnace are provided, wherein an arc for melting metal is generated by at least one electrode, wherein an arc associated with the electrode(s) has a first radiation power based on preselected operating parameters, wherein the arc furnace is operated according to a predefined operating program based on an expected process sequence, wherein monitoring is performed to detect whether an undesirable deviation exists between the actual process sequence and the expected process sequence. Because a modified second radiation power is specified if a deviation is present, and a modified second set of operating parameters, e.g., impedance value(s), is determined based on the modified second radiation power, a method is provided that permits a minimal melting time while minimizing consumption of operating resources, e.g., with respect to arc furnace cooling.
摘要:
In a method for operating an arc furnace (2) with at least one electrode (3a, 3b, 3c), a solid material fed to the arc furnace (1) is melted by an arc (1) formed by the at least one electrode (3a, 3b, 3c). A measurement (MM) for the mass of one part of the solid material arranged on a boundary (2) of the arc furnace (1) is determined, and using the determined measurement (MM), a process variable of the arc furnace (1) is controlled and/or regulated. A method which can reduce the risk of electrode damage caused by metal scraps falling into the treated area is provided.
摘要:
An electric arc furnace, signal processing device, storage medium, machine-readable program code, and method for determining a time for charging (e.g., recharging) an electric arc furnace with material to be melted (e.g., scrap) are provided. The electric arc furnace may include electrode(s) for heating material inside the electric arc furnace by an electric arc. By detecting a signal for determining a phase state of an electric arc root on the side of the material to be melted based on a captured electrode current, by checking whether the signal exceeds a predetermined threshold value for a predetermined minimum duration, and by ensuring that the charging time is reached at the earliest when the signal exceeds the predetermined minimum duration threshold value, a state-oriented charging time for an electric arc furnace can be determined to reduce energy use, resource use, and production time for a production cycle to reach a tap weight.
摘要:
In a method for operating an arc furnace (2) with at least one electrode (3a, 3b, 3c), a solid material fed to the arc furnace (1) is melted by an arc (1) formed by the at least one electrode (3a, 3b, 3c). A measurement (MM) for the mass of one part of the solid material arranged on a boundary (2) of the arc furnace (1) is determined, and using the determined measurement (MM), a process variable of the arc furnace (1) is controlled and/or regulated. A method which can reduce the risk of electrode damage caused by metal scraps falling into the treated area is provided.
摘要:
In a method, a variable characterising an operational state of an electrode of an arc furnace can be determined. An electrode flow guided to the electrode is detected in the method and the structure-borne noise oscillations are detected. From the detected electrode flow, a flow evaluation signal associated with the frequency range of the detected electrode flow is determined. From the detected structure-borne noise oscillations, an oscillation evaluation signal that is associated with a frequency range of the detected structure-borne noise oscillations is detected and a quotient from the oscillation evaluation signal and the flow evaluation signal is formed as a radiation measurement for at least one frequency common to the detected electrode flow and the detected structure-borne noise oscillation.
摘要:
In a method for determining the size and shape value (M) for a solid material (S), in particular scrap metal, in an arc furnace (1), an electrode flow fed to an electrode (3a, 3b, 3c) for forming an arc furnace (L) between the electrode (3a, 3b, 3c) and the solid (S) is measured (30) and from the measured electrode flow (I (t)), an effective measurement value of the electrode flow is determined (31) and from the measured electrode flow (I (t)) (32), a flow part associated with a frequency range of the measured electrode flow is determined (32), and a quotient of the flow part and an effective measurement value is formed as a measurement of the shape and size value of the flow (M). Thus, a method is provided that enables a property of a fusible element introduced into one of the arc furnaces to be determined.
摘要:
A method for controlling a melt process in an arc furnace and signal processing component, program code, and data medium for performing said method are provided. According to the method, sound signals or vibrations from the interior of the furnace container are captured by solid-borne sound sensors, from which characteristic values can be derived for the distribution of melting material, melt, and slag in the furnace fill. A characteristic value SM for thermal radiation impinging on the furnace wall of the container, a characteristic value M for the lumpiness of the melting material in the volume of furnace fill, and a characteristic value MM for the change to the portion of solid melting material contacting the furnace wall are generated in priority sequence. The energy distribution at the electrodes is changed by a control system analyzing the characteristic values in priority sequence, such that thermal load peaks are dampened or even completely prevented. To this end, the strand impedances stored as target values are modified. If the control is not sufficient, the thermal power of the arc is reduced as a subordinate means. A rapidly and reliably effective operating regime for the processes in the arc furnace can thereby be implemented.