摘要:
A method for controlling a melt process in an arc furnace, including a signal processing component, program code, and data medium for performing the method. Sound signals or vibrations from the interior of the furnace container are captured by solid-borne sound sensors, from which characteristic values can be derived representing the distribution of melting material, melt, and slag in the furnace fill. A characteristic values are generated in priority sequence for: thermal radiation impinging on the furnace wall of the container, the lumpiness of the melting material in the volume of furnace fill, and the change to the portion of solid melting material contacting the furnace wall. The energy distribution at the electrodes is chanced by a control system based on the characteristic values in priority sequence, such that thermal load peaks are dampened or even completely prevented.
摘要:
A method of ironmaking using full-oxygen hydrogen-rich gas which includes hot transferring and hot charging the high-temperature coke, sinter and pellet into the ironmaking furnace through transferring and charging device, and injecting oxygen and hydrogen-rich combustible gas at a predetermined temperature into the ironmaking furnace through the oxygen tuyere and the gas tuyere disposed at the ironmaking furnace, respectively. It also provides an apparatus for ironmaking using full-oxygen hydrogen-rich gas which includes a raw material system, a furnace roof gas system, a coke oven gas injecting system, a dust injecting system, a slag dry-granulation and residual heat recovering system and an oxygen system. Additionally an apparatus and method for hot transferring and hot charging of ironmaking raw material is disclosed.
摘要:
The present invention relates to a method for predicting the degree of contamination of molten steel during ladle exchange. The method comprises: setting a casting quantity (Q) and a residual quantity of residual molten steel (Qrm); calculating, based upon the Qrm with proportional coefficients, a casting amount (Qplug) and a casting amount (Qpeak); determining preliminary degrees of contamination; and selecting the smaller of the preliminary degrees to obtain degrees of contamination.
摘要:
An arc furnace, a control and/or regulating device for an arc furnace, and a method for operating an arc furnace are provided, wherein an arc for melting metal is generated by at least one electrode, wherein an arc associated with the electrode(s) has a first radiation power based on preselected operating parameters, wherein the arc furnace is operated according to a predefined operating program based on an expected process sequence, wherein monitoring is performed to detect whether an undesirable deviation exists between the actual process sequence and the expected process sequence. Because a modified second radiation power is specified if a deviation is present, and a modified second set of operating parameters, e.g., impedance value(s), is determined based on the modified second radiation power, a method is provided that permits a minimal melting time while minimizing consumption of operating resources, e.g., with respect to arc furnace cooling.
摘要:
A method of making steel in a vessel comprising providing a lance for blowing oxygen on the surface of the steel in the vessel, the lance joined to a lance carriage and in communication with an accelerometer, the accelerometer in signal communication with a data acquisition module and a computer; charging the vessel with materials for steel making; lowering the lance into the vessel and injecting oxygen into the materials; acquiring a signal from the accelerometer indicative of lance vibration; processing the vibration signal to determine component frequencies of lance vibration; comparing the levels of the component frequencies to desired operating values; and adjusting at least one steel making process parameter based on the level of at least one of the component frequencies. The steel making process parameter to be adjusted may be oxygen flow rate through the lance.
摘要:
A method of making steel in a vessel comprising providing a lance for blowing oxygen on the surface of the steel in the vessel, the lance joined to a lance carriage and in communication with an accelerometer, the accelerometer in signal communication with a data acquisition module and a computer; charging the vessel with materials for steel making; lowering the lance into the vessel and injecting oxygen into the materials; acquiring a signal from the accelerometer indicative of lance vibration; processing the vibration signal to determine component frequencies of lance vibration; comparing the levels of the component frequencies to desired operating values; and adjusting at least one steel making process parameter based on the level of at least one of the component frequencies. The steel making process parameter to be adjusted may be oxygen flow rate through the lance.
摘要:
During carrying out metallurgical processes in plant components such as, e.g., a converter, knowledge of a time-dependent exhaust gas composition provides a significant aid in obtaining information about the process advancement. Known analytical methods consist in taking of a limited volume from the exhaust gas flow (7) and then analyzing this exhaust gas sample. The drawback of an analytical method, which is based on sampling, consists in the time delay with which the results of the analysis can be first obtained after sampling. The invention proposes to carry out a non-contact exhaust gas analysis without a time delay using FTIR-spectrometry, whereby obtained spectra of a FTIR-spectrometer (2) are used for calculating the exhaust gas composition, using a preliminary established mathematical model (Drawing figure).
摘要:
Blast furnace installation having top gas recycling and process for operating same, in which the oxygen concentration of the oxidizing gas injected into the blast furnace is regulated as a function of the flow rate of the recycled top gas.
摘要:
A system and a method for determining/predicting a tapping time for a metal melt in an electric arc furnace (EAF), at least one electrode is provided for melting the metal melt until it reach a target tapping temperature, the EAF further includes a slag and smoke layer on the surface of the metal melt, wherein an electromagnetic stirrer is provided for stirring the metal melt.
摘要:
Disclosed is a control system for a melting process in an electric arc furnace for melting a metallic material that minimizes desired process properties such as the melting time or the total power consumption of the melting process. The system includes a processing unit adapted for receiving or collecting measured data of at least one process variable, determining the current state of the process, performing an optimization of the melting process, determining a process input based on the result of the optimization, and controlling the melting process with the process input. A method is also presented herein.